Kenworth T170 T270 T370 and Hybrid 2011 Body Builders Manual
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🏷️ Basic Information Identification Make: Kenworth Model: T170/T270/T370 and Hybrid Model Year: 2011 and Later Engine Compliance: 2010 EPA Compliant Engines Codes Product Identifier: Kenworth T170 T270 T370 and Hybrid 2011 Body Builders Manual PDF Download 👋 Introduction Market Position Segment: Class 5, 6, and 7 vocational trucks Applications: Diverse vocational applications including utility, construction, towing, and specialized services Competitive Analysis Key Competitors: International MV Series, Freightliner M2 Series, Peterbilt 200/300 Series Key Features Versatility: Designed for a wide range of body configurations and vocational needs Hybrid Options: Availability of hybrid powertrain for improved fuel efficiency and reduced emissions Upfitter Friendly: Chassis designed with upfitting and vocational integration in mind 📋 Manual Details Coverage Areas Primary Focus: Body building and upfitting modifications Vehicle Platforms: Kenworth T170, T270, T370, and Hybrid variants Engine Types Covered: Vehicles equipped with 2010 EPA Compliant Engines Page Count Estimated Pages: Detailed page count not specified, but typical for comprehensive body builder manuals is 200-500+ pages. Manual Type Type: Body Builders Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Chassis Modifications: Structural integrity, frame modifications, reinforcement techniques Electrical Systems: Upfitter interface modules, auxiliary power distribution, wiring diagrams for body equipment Cooling Systems: Integration of auxiliary cooling for body-mounted equipment, PTO considerations Exhaust Systems: Body mount interference, alternative routing for specialized bodies Air Intake Systems: Impact of body design on air intake performance, filter access Fuel Systems: Auxiliary fuel tank integration, fuel line routing considerations Brake Systems: Integration of air brake systems for towed equipment, PTO actuation considerations Suspension Systems: Load distribution, potential modifications for specialized bodies Frame Rail Details: Frame rail dimensions, hole punching guidelines, material specifications Body Mounting Procedures: Bolt torque specifications, mounting hardware recommendations, sealing techniques Hybrid Powertrain Interface: Specific considerations for hybrid system integration, high-voltage system safety protocols Procedures Included Body Fabrication Guidelines: Recommended fabrication techniques, welding specifications Component Installation: Best practices for installing auxiliary components and body-specific equipment Troubleshooting Body Issues: Common fitment and integration problems and their solutions Weight Distribution Calculations: Guidelines for calculating and managing vehicle weight distribution Paint And Finishing: Recommendations for surface preparation and finishing for custom bodies Technical Depth Depth: Comprehensive, focusing on chassis modifications, component integration, and electrical interfaces for upfitting Target Audience: Upfitters, body manufacturers, vocational vehicle builders, chassis technicians 📊 Manual Specifications File Format Format: Portable Document Format (PDF) Searchability: Typically searchable text within the PDF for efficient information retrieval Print Quality Quality: High-resolution, suitable for printing essential sections or the entire document Binding Type Binding: Not applicable (Digital download) Paper Type Paper: Not applicable (Digital download) ⚙️ Engine Specifications Primary Engine Engine Model Examples: PACCAR PX-7, Cummins ISB (for 2010 EPA compliant) Performance Horsepower Range: Typically 200-325 HP (depending on specific engine and configuration) Torque Range: Typically 520-750 lb-ft (depending on specific engine and configuration) Fuel System Fuel Type: Diesel Emission Standard: EPA 2010 Compliant 🔧 Transmission Standard Transmission Type Standard: Manual transmission (e.g., Eaton Fuller) often standard Optional Transmission Type Optional: Automatic transmission (e.g., Allison) and automated manual transmissions (AMTs) commonly available Features Pto Options: Provisions for Power Take-Off (PTO) units 📐 Dimensions Exterior Wheelbase Range: Variable, dependent on vocational body and configuration (e.g., 150-250 inches) Frame Width: Standard frame rail widths (e.g., 34 inches) Weights Gvwr Range: Class 5: 18,000-19,500 lbs; Class 6: 23,000-25,500 lbs; Class 7: 26,000-33,000 lbs (typical ranges) Gawr Front Axle: Configurable, typically 8,000-12,000 lbs Gawr Rear Axle: Configurable, typically 17,500-21,000 lbs (single axle) 🛡️ Safety Features Ratings Crash Test Data: Body builders manual focuses on chassis integrity and safe body integration, not specific government crash ratings for the chassis alone. Active Features ABS: Anti-lock Braking System (ABS) standard Traction Control: Optional traction control systems may be available Passive Features Seat Belts: Standard three-point seat belts Airbags: Driver and passenger airbags 💡 Technology Features Infotainment Infotainment System: Basic cab amenities; infotainment systems vary by vocational specification and optional packages. Focus is on functionality for work environment. Driver Assistance Driver Assistance Features: Features like electronic stability control may be available on certain configurations. Connectivity Telematics: Options for telematics systems for fleet management and diagnostics. 🔧 Maintenance Service Intervals Oil Change Interval: Typical for diesel engines: 5,000-15,000 miles or 250-500 hours, depending on duty cycle and oil type (refer to specific engine manual). Air Filter Replacement: Intervals based on operating conditions and visual inspection (typically 15,000-30,000 miles). Coolant Service: Coolant flush and replacement based on coolant type and mileage (e.g., 50,000-100,000 miles). Fluid Specifications Engine Oil Type: API CK-4 or CJ-4 rated synthetic or semi-synthetic diesel engine oil, viscosity typically 10W-30 or 15W-40 (verify with engine manufacturer). Transmission Fluid Type: Refer to specific transmission manufacturer (e.g., Eaton Fuller synchromesh, Allison TES 295 for automatics). Coolant Type: Conventional (Green) or Extended Life (OAT - Orange/Pink) Heavy-Duty Engine Coolant, typically a 50/50 mix with deionized water. Known...
Best practices for installing auxiliary components and body-specific equipment
Troubleshooting Body Issues:
Common fitment and integration problems and their solutions
Weight Distribution Calculations:
Guidelines for calculating and managing vehicle weight distribution
Paint And Finishing:
Recommendations for surface preparation and finishing for custom bodies
Technical Depth
Depth:
Comprehensive, focusing on chassis modifications, component integration, and electrical interfaces for upfitting
Target Audience:
Upfitters, body manufacturers, vocational vehicle builders, chassis technicians
📊 Manual Specifications
File Format
Format:
Portable Document Format (PDF)
Searchability:
Typically searchable text within the PDF for efficient information retrieval
Print Quality
Quality:
High-resolution, suitable for printing essential sections or the entire document
Binding Type
Binding:
Not applicable (Digital download)
Paper Type
Paper:
Not applicable (Digital download)
⚙️ Engine Specifications
Primary Engine
Engine Model Examples:
PACCAR PX-7, Cummins ISB (for 2010 EPA compliant)
Performance
Horsepower Range:
Typically 200-325 HP (depending on specific engine and configuration)
Torque Range:
Typically 520-750 lb-ft (depending on specific engine and configuration)
Fuel System
Fuel Type:
Diesel
Emission Standard:
EPA 2010 Compliant
🔧 Transmission
Standard
Transmission Type Standard:
Manual transmission (e.g., Eaton Fuller) often standard
Optional
Transmission Type Optional:
Automatic transmission (e.g., Allison) and automated manual transmissions (AMTs) commonly available
Features
Pto Options:
Provisions for Power Take-Off (PTO) units
📐 Dimensions
Exterior
Wheelbase Range:
Variable, dependent on vocational body and configuration (e.g., 150-250 inches)
Frame Width:
Standard frame rail widths (e.g., 34 inches)
Weights
Gvwr Range:
Class 5: 18,000-19,500 lbs; Class 6: 23,000-25,500 lbs; Class 7: 26,000-33,000 lbs (typical ranges)
Gawr Front Axle:
Configurable, typically 8,000-12,000 lbs
Gawr Rear Axle:
Configurable, typically 17,500-21,000 lbs (single axle)
🛡️ Safety Features
Ratings
Crash Test Data:
Body builders manual focuses on chassis integrity and safe body integration, not specific government crash ratings for the chassis alone.
Active Features
ABS:
Anti-lock Braking System (ABS) standard
Traction Control:
Optional traction control systems may be available
Passive Features
Seat Belts:
Standard three-point seat belts
Airbags:
Driver and passenger airbags
💡 Technology Features
Infotainment
Infotainment System:
Basic cab amenities; infotainment systems vary by vocational specification and optional packages. Focus is on functionality for work environment.
Driver Assistance
Driver Assistance Features:
Features like electronic stability control may be available on certain configurations.
Connectivity
Telematics:
Options for telematics systems for fleet management and diagnostics.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typical for diesel engines: 5,000-15,000 miles or 250-500 hours, depending on duty cycle and oil type (refer to specific engine manual).
Air Filter Replacement:
Intervals based on operating conditions and visual inspection (typically 15,000-30,000 miles).
Coolant Service:
Coolant flush and replacement based on coolant type and mileage (e.g., 50,000-100,000 miles).
Fluid Specifications
Engine Oil Type:
API CK-4 or CJ-4 rated synthetic or semi-synthetic diesel engine oil, viscosity typically 10W-30 or 15W-40 (verify with engine manufacturer).
Transmission Fluid Type:
Refer to specific transmission manufacturer (e.g., Eaton Fuller synchromesh, Allison TES 295 for automatics).
Coolant Type:
Conventional (Green) or Extended Life (OAT - Orange/Pink) Heavy-Duty Engine Coolant, typically a 50/50 mix with deionized water.
Known Issues
Common Issues Upfitting:
Frame rail cracking due to improper body mounting, electrical shorts from auxiliary wiring, overheating from obstructed airflow.
Emissions System Maintenance:
Maintenance of Diesel Particulate Filter (DPF) and Selective Catalytic Reduction (SCR) systems for EPA 2010 engines.
📚 Vehicle History
Brand Heritage
Heritage:
Kenworth is a long-standing manufacturer of heavy-duty and vocational trucks, known for durability and customizability.
Model Evolution
Evolution:
The T170, T270, and T370 represent Kenworth's offerings in the medium-duty conventional truck segment, evolving to meet emissions standards and vocational demands.
Production
Manufacturing Location:
Produced by PACCAR at facilities in North America (e.g., Renton, WA; Chillicothe, OH)
🏆 Awards & Recognition
Recognitions
Industry Recognition:
Kenworth trucks are generally recognized for their build quality, reliability, and driver comfort in vocational applications.
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