KIA Borrego 2009-2010 OEM Factory Shop Service Repair Manual FSM Year Specific
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🏷️ Basic Information Identification Make: KIA Model: Borrego Model Year: 2009-2010 Vehicle Type: Mid-size SUV Generation Generation: First Generation (2008-2012) Codes Internal Project Code: KM (for Borrego) 👋 Introduction Market Position Market Position: The KIA Borrego was positioned as a robust, body-on-frame SUV designed for utility and hauling, competing in a segment with vehicles like the Toyota 4Runner, Nissan Pathfinder, and Ford Explorer. Competitive Analysis Competitive Analysis: While offering strong V6 and V8 engine options and true off-road capability, the Borrego faced stiff competition from more established players and struggled to gain significant market traction, leading to its discontinuation after a relatively short production run. Key Features Key Features: Body-on-frame construction, available V6 and V8 engines, rear-wheel-drive or optional four-wheel-drive, seating for up to seven passengers (optional third row), robust towing capacity. 📋 Manual Details Coverage Areas Coverage Areas: All versions of KIA Borrego 2009-2010 Page Count Page Count: Not specified, but described as comprehensive Manual Type Manual Type: OEM Factory Shop Service Repair Manual (FSM) Language Language: English (Assumed based on product description) Format Format: PDF 📖 Manual Coverage Systems Covered Systems Covered: Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Electrical System, HVAC, Bodywork, Chassis, Fuel System, Cooling System, Exhaust System, Emissions Control, Interior Components, Exterior Components, Diagnostic Procedures, Wiring Diagrams Procedures Included Procedures Included: Routine Maintenance, Tune-ups, Brake Service, Engine Disassembly and Reassembly, Transmission Repair, Suspension Overhaul, Steering System Diagnosis and Repair, Electrical System Troubleshooting, HVAC System Repair, Body Panel Replacement, Diagnostic Procedures, Fluid Replacements, Filter Changes, Belt and Hose Replacements, Spark Plug Replacement, Brake Pad and Rotor Replacement, Wheel Alignment Procedures, Tire Rotation and Replacement, Battery Maintenance and Replacement, Cooling System Flush and Fill, Exhaust System Repair, Fuel Injector Cleaning, Emission System Diagnosis and Repair Technical Depth Technical Depth: Bumper-to-bumper coverage, from basic maintenance to extensive repairs and diagnostics. Suitable for technicians and mechanics, with information enabling individuals with basic mechanical knowledge. Diagnostic Procedures Diagnostic Procedures: Detailed step-by-step diagnostic procedures for all major systems, including engine performance, transmission operation, ABS, airbags, and HVAC. Wiring Diagrams Wiring Diagrams: Comprehensive electrical system wiring diagrams for all circuits, including detailed component locations and wire colors. Torque Specifications Torque Specifications: Precise torque specifications for all critical fasteners, including engine components, suspension parts, and drivetrain assemblies. Troubleshooting Guides Troubleshooting Guides: Symptom-based troubleshooting guides to help diagnose common and uncommon problems efficiently. Rebuild Procedures Rebuild Procedures: Detailed instructions for complete disassembly, inspection, and reassembly of major components like the engine and transmission. Special Tools Special Tools Required: Listing and descriptions of any specialized tools required for specific repair or maintenance procedures. 📊 Manual Specifications File Format File Format: PDF Searchable: Yes Internet Access Required: No Additional Software Required: No Compatibility: Windows (95-98-ME-XP-7), MAC, iPhone, iPad, iPod, LINUX Print Quality Print Quality: Assumed high quality for clear illustrations and text Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Primary Engine 3.8L: 3.8L V6 Lambda G6DA Primary Engine 3.8L Displacement: 3778 cc Primary Engine 3.8L Horsepower: 276 hp @ 6000 rpm Primary Engine 3.8L Torque: 270 lb-ft @ 4000 rpm Optional Engine Optional Engine 4.6L: 4.6L V8 Tau Epsilon (Hyundai Genesis engine) Optional Engine 4.6L Displacement: 4627 cc Optional Engine 4.6L Horsepower: 337 hp @ 6000 rpm Optional Engine 4.6L Torque: 325 lb-ft @ 3500 rpm Fuel System Fuel System: Electronic Multi-Point Fuel Injection (MPI) Fuel Type Fuel Type: Unleaded Regular Gasoline (87 octane recommended) Emission Control Emission Control: OBD-II (On-Board Diagnostics II) 🔧 Transmission Standard Standard Transmission: 6-speed automatic with Sportmatic Optional Optional Transmission: N/A (only automatic offered) Features Transmission Features: Selectable 2WD/4WD, Tow/Haul mode Transmission Fluid Type Transmission Fluid Type: KIA Genuine ATF SP-III (or equivalent) 📐 Dimensions Exterior Length Exterior Length: 191.1 inches (4853 mm) Exterior Width Exterior Width: 77.4 inches (1965 mm) Exterior Height Exterior Height: 71.3 inches (1810 mm) Wheelbase Wheelbase: 114.2 inches (2900 mm) Cargo Volume Cargo Volume Behind 3Rd Row: 12.9 cubic feet (365 L) Cargo Volume Behind 2Nd Row: 42.3 cubic feet (1198 L) Cargo Volume Behind 1St Row: 74.7 cubic feet (2115 L) Weights Curb Curb Weight V6: Approx. 4,477 lbs (2031 kg) Curb Weight V8: Approx. 4,674 lbs (2120 kg) Towing Capacity Towing Capacity: Up to 5,000 lbs (2,268 kg) Ground Clearance Ground Clearance: Approx. 8.1 inches (206 mm) 🛡️ Safety Features Ratings Nhtsa NHTSA Overall Rating: 4 Stars (for 2009 model) Ratings Iihs IIHS Front Crash Rating: Good (for 2009 model) IIHS Side Impact Rating: Good (for 2009 model) Active Features Active Features: Electronic Stability Control (ESC), Traction Control System (TCS), Anti-lock Braking System (ABS), Brake Assist System (BAS), Electronic Brake-force Distribution (EBD), Downhill Brake Control (DBC), Hill-Start Assist Control (HAC) Passive Features Passive Features: Dual front airbags, front side-impact airbags, roof-mounted side-curtain airbags (for all rows), active head restraints, three-point seatbelts with pretensioners....
The KIA Borrego was positioned as a robust, body-on-frame SUV designed for utility and hauling, competing in a segment with vehicles like the Toyota 4Runner, Nissan Pathfinder, and Ford Explorer.
Competitive Analysis
Competitive Analysis:
While offering strong V6 and V8 engine options and true off-road capability, the Borrego faced stiff competition from more established players and struggled to gain significant market traction, leading to its discontinuation after a relatively short production run.
Key Features
Key Features:
Body-on-frame construction, available V6 and V8 engines, rear-wheel-drive or optional four-wheel-drive, seating for up to seven passengers (optional third row), robust towing capacity.
Routine Maintenance, Tune-ups, Brake Service, Engine Disassembly and Reassembly, Transmission Repair, Suspension Overhaul, Steering System Diagnosis and Repair, Electrical System Troubleshooting, HVAC System Repair, Body Panel Replacement, Diagnostic Procedures, Fluid Replacements, Filter Changes, Belt and Hose Replacements, Spark Plug Replacement, Brake Pad and Rotor Replacement, Wheel Alignment Procedures, Tire Rotation and Replacement, Battery Maintenance and Replacement, Cooling System Flush and Fill, Exhaust System Repair, Fuel Injector Cleaning, Emission System Diagnosis and Repair
Technical Depth
Technical Depth:
Bumper-to-bumper coverage, from basic maintenance to extensive repairs and diagnostics. Suitable for technicians and mechanics, with information enabling individuals with basic mechanical knowledge.
Diagnostic Procedures
Diagnostic Procedures:
Detailed step-by-step diagnostic procedures for all major systems, including engine performance, transmission operation, ABS, airbags, and HVAC.
Wiring Diagrams
Wiring Diagrams:
Comprehensive electrical system wiring diagrams for all circuits, including detailed component locations and wire colors.
Torque Specifications
Torque Specifications:
Precise torque specifications for all critical fasteners, including engine components, suspension parts, and drivetrain assemblies.
Troubleshooting Guides
Troubleshooting Guides:
Symptom-based troubleshooting guides to help diagnose common and uncommon problems efficiently.
Rebuild Procedures
Rebuild Procedures:
Detailed instructions for complete disassembly, inspection, and reassembly of major components like the engine and transmission.
Special Tools
Special Tools Required:
Listing and descriptions of any specialized tools required for specific repair or maintenance procedures.
📊 Manual Specifications
File Format
File Format:
PDF
Searchable:
Yes
Internet Access Required:
No
Additional Software Required:
No
Compatibility:
Windows (95-98-ME-XP-7), MAC, iPhone, iPad, iPod, LINUX
Print Quality
Print Quality:
Assumed high quality for clear illustrations and text
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Primary Engine 3.8L:
3.8L V6 Lambda G6DA
Primary Engine 3.8L Displacement:
3778 cc
Primary Engine 3.8L Horsepower:
276 hp @ 6000 rpm
Primary Engine 3.8L Torque:
270 lb-ft @ 4000 rpm
Optional Engine
Optional Engine 4.6L:
4.6L V8 Tau Epsilon (Hyundai Genesis engine)
Optional Engine 4.6L Displacement:
4627 cc
Optional Engine 4.6L Horsepower:
337 hp @ 6000 rpm
Optional Engine 4.6L Torque:
325 lb-ft @ 3500 rpm
Fuel System
Fuel System:
Electronic Multi-Point Fuel Injection (MPI)
Fuel Type
Fuel Type:
Unleaded Regular Gasoline (87 octane recommended)
Emission Control
Emission Control:
OBD-II (On-Board Diagnostics II)
🔧 Transmission
Standard
Standard Transmission:
6-speed automatic with Sportmatic
Optional
Optional Transmission:
N/A (only automatic offered)
Features
Transmission Features:
Selectable 2WD/4WD, Tow/Haul mode
Transmission Fluid Type
Transmission Fluid Type:
KIA Genuine ATF SP-III (or equivalent)
📐 Dimensions
Exterior Length
Exterior Length:
191.1 inches (4853 mm)
Exterior Width
Exterior Width:
77.4 inches (1965 mm)
Exterior Height
Exterior Height:
71.3 inches (1810 mm)
Wheelbase
Wheelbase:
114.2 inches (2900 mm)
Cargo Volume
Cargo Volume Behind 3Rd Row:
12.9 cubic feet (365 L)
Cargo Volume Behind 2Nd Row:
42.3 cubic feet (1198 L)
Cargo Volume Behind 1St Row:
74.7 cubic feet (2115 L)
Weights Curb
Curb Weight V6:
Approx. 4,477 lbs (2031 kg)
Curb Weight V8:
Approx. 4,674 lbs (2120 kg)
Towing Capacity
Towing Capacity:
Up to 5,000 lbs (2,268 kg)
Ground Clearance
Ground Clearance:
Approx. 8.1 inches (206 mm)
🛡️ Safety Features
Ratings Nhtsa
NHTSA Overall Rating:
4 Stars (for 2009 model)
Ratings Iihs
IIHS Front Crash Rating:
Good (for 2009 model)
IIHS Side Impact Rating:
Good (for 2009 model)
Active Features
Active Features:
Electronic Stability Control (ESC), Traction Control System (TCS), Anti-lock Braking System (ABS), Brake Assist System (BAS), Electronic Brake-force Distribution (EBD), Downhill Brake Control (DBC), Hill-Start Assist Control (HAC)
Passive Features
Passive Features:
Dual front airbags, front side-impact airbags, roof-mounted side-curtain airbags (for all rows), active head restraints, three-point seatbelts with pretensioners.
💡 Technology Features
Infotainment
Infotainment System:
Available AM/FM/CD/MP3 audio system with SiriusXM satellite radio capability, auxiliary input jack. Higher trims may feature an optional navigation system and premium audio.
Driver Assistance
Driver Assistance:
Rearview camera (optional), Parking assist sensors (optional).
Connectivity
Connectivity:
Bluetooth hands-free connectivity (optional on higher trims).
Lighting
Lighting Headlights:
Halogen projector headlights, available fog lights.
🔧 Maintenance
Service Intervals Oil Change
Oil Change Interval:
Every 5,000 miles (8,000 km) or 6 months, whichever comes first (under normal driving conditions). Refer to manual for severe driving conditions.
Service Intervals Tire Rotation
Tire Rotation Interval:
Every 7,500 miles (12,000 km)
Service Intervals Air Filter
Engine Air Filter Replacement:
Inspect every 15,000 miles (24,000 km), replace as needed.
Service Intervals Coolant
Engine Coolant Replacement:
Initial replacement at 105,000 miles (168,000 km) or 7 years, then every 50,000 miles (80,000 km) or 4 years thereafter.
Fluid Specifications Engine Oil
Engine Oil Type:
SAE 5W-20 API SM or higher (for V6), SAE 5W-30 API SM or higher (for V8). Consult manual for specific viscosity based on temperature.
Fluid Specifications Brake Fluid
Brake Fluid Type:
DOT 3 or DOT 4 Hydraulic Brake Fluid
Fluid Specifications Power Steering
Power Steering Fluid Type:
KIA Genuine Power Steering Fluid (or equivalent DEXRON III/MERCON)
Known Issues
Known Issues:
Some reported issues include HVAC blower motor failure, minor electrical glitches, and occasional transmission shifting concerns. Refer to the manual for detailed troubleshooting.
📚 Vehicle History
Brand Heritage
Brand Heritage:
KIA, a South Korean automotive manufacturer, has a history of producing a wide range of vehicles, from compact cars to large SUVs, often focusing on value and increasingly, design and technology.
Model Evolution
Model Evolution:
The Borrego was KIA's entry into the North American body-on-frame SUV market. It was designed to be a more rugged and capable alternative to the Sorento, which transitioned to a unibody platform. The Borrego shared its platform with the Hyundai Terracan.
Production
Production Years:
2008-2012
Production Location:
Hwaseong Plant, South Korea
Model Discontinuation
Model Discontinuation:
Discontinued in North America due to low sales and the market shift towards car-based crossovers.
🏆 Awards & Recognition
Recognitions
Recognitions:
While the Borrego itself did not garner widespread prestigious awards, it was praised for its V8 engine option and robust build by some automotive critics. Its market reception was more muted compared to key competitors.
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