🏷️ Basic Information Identification Make: Kia Model: Rio Model Generation: JB Model Years Covered: 2005, 2006, 2007, 2008, 2009, 2010 Codes Chassis Code: JB 👋 Introduction Market Position Segment: Subcompact car Target Audience: Budget-conscious buyers, first-time car owners, urban commuters. Competitive Analysis Key Competitors: Honda Fit, Toyota Yaris, Ford Fiesta, Chevrolet Aveo, Nissan Versa. Key Features Value Proposition: Affordability, fuel efficiency, practicality, and increasingly reliable performance. Design Philosophy: Functional and unassuming design with a focus on interior space for its class. 📋 Manual Details Coverage Areas Primary Coverage: North America Secondary Coverage: Global markets (commonality with other regions) Page Count Estimated Page Count: 1500-2000 (typical for comprehensive service manuals of this era) Manual Type Type: Factory Service Manual (FSM) / Workshop Manual Language Language: English Format Format: PDF (Portable Document Format) 📖 Manual Coverage Systems Covered Engine: Complete engine mechanicals, diagnosis, repair, and overhaul for all specified engine variants. Transmission: Manual and Automatic transmission systems, diagnosis, repair, and overhaul. Drivetrain: Front-wheel drive system, including axles, CV joints, and differential. Suspension: Front and rear suspension components, alignment, steering linkage, and shock absorbers/struts. Brakes: Hydraulic brake system, ABS (Anti-lock Braking System) components, diagnosis, pad and rotor replacement, caliper service, and bleeding procedures. Steering: Power steering system, including pump, rack and pinion, fluid, and linkage. Fuel System: Fuel tank, pump, lines, injectors, fuel pressure testing, and EVAP system. Cooling System: Radiator, fan, thermostat, water pump, hoses, and coolant specifications. Exhaust System: Exhaust manifold, catalytic converter, mufflers, pipes, and hanger replacement. Electrical System: Battery, charging system (alternator), starting system (starter), ignition system, lighting, and accessory circuits. Body: Exterior body panels, doors, windows, locks, hinges, trim, and interior trim components. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant handling, component replacement, and diagnostics. Body Control Modules: Body control module (BCM) functions and related circuits, though specific programming may not be detailed. Safety Systems: Airbag system components and basic diagnostic information (without specific SRS module reprogramming). Procedures Included Maintenance: Routine maintenance procedures, including oil changes, filter replacements, spark plug changes, belt inspections, and fluid level checks. Diagnostics: Detailed diagnostic charts and troubleshooting guides for common symptoms and malfunctions across all systems. Repair: Step-by-step repair instructions for virtually every component and system of the vehicle. Overhaul: Complete overhaul procedures for major components like engines and transmissions. Adjustment: Procedures for adjustments such as valve clearance, brake adjustments (where applicable), and clutch adjustment. Testing: Testing procedures for various components, including fuel pressure, ignition system components, and electrical circuits. Torque Specifications: Precise torque values for all critical fasteners and bolts. Wiring Diagrams: Comprehensive electrical wiring diagrams for all vehicle systems. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds. Diagnostic Level: Advanced diagnostics, including symptom-based troubleshooting and component-level testing. Diagrams And Illustrations: Extensive use of exploded views, diagrams, and illustrations to clarify complex procedures. 📊 Manual Specifications File Format File Type: PDF Searchable Text: Yes (typically) Print Quality Printability: Printable pages, allowing for focused printing of specific sections. Zoom Capability: High zoom capability for viewing detailed diagrams and small text. Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code Common: G4FA (1.6L DOHC) Engine Displacement Liter: 1.6 Engine Configuration: Inline 4-cylinder Engine Aspirated: Naturally Aspirated Engine Valvetrain: DOHC (Double Overhead Camshaft), 16 valves Engine Bore X Stroke Mm: 77.0 x 85.4 Engine Compression Ratio: 10.0:1 Performance Horsepower Hp Ps: 110 hp @ 6000 rpm (approx.) Torque Lb-Ft Nm: 107 lb-ft @ 4500 rpm (approx.) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Recommended Octane: 87 AKI 🔧 Transmission Standard Transmission Type Standard: 5-speed Manual Optional Transmission Type Optional: 4-speed Automatic Features Transmission Fluid Type Manual: API GL-4, SAE 75W-90 Gear Oil Transmission Fluid Type Automatic: Kia Genuine ATF SP-III or equivalent Clutch Type: Dry, single-plate (manual transmission) 📐 Dimensions Exterior Length Mm: 3990 Width Mm: 1690 Height Mm: 1470 Wheelbase Mm: 2500 Track Width Front Mm: 1470 Track Width Rear Mm: 1460 Ground Clearance Mm: 150 (approx.) Cargo Cargo Volume Liters Seats Up: 274 (hatchback) Cargo Volume Liters Seats Down: 960 (hatchback, with rear seats folded) Weights Curb Weight Kg Manual: 1060 (approx.) Curb Weight Kg Automatic: 1085 (approx.) Gross Vehicle Weight Rating Kg: 1510 (approx.) Towing Capacity Kg: N/A (not typically rated for towing) 🛡️ Safety Features Ratings NHTSA Frontal Driver: Good (2006 model year, some configurations) NHTSA Frontal Passenger: Good (2006 model year, some configurations) IIHS Frontal Offset: Acceptable (2006 model year) Active Features ABS: Available (standard on higher trims) Traction Control: Not commonly available Electronic Stability Control: Not commonly available Passive Features Airbags Front: Standard dual front airbags Airbags Side: Available (front seat-mounted side airbags on some models) Airbags Curtain: Not commonly available Seatbelts: 3-point front and rear seatbelts, pretensioners for front seats. 💡 Technology Features...