KIA RONDO 7 KIA CARENS 2006-2011 Workshop Repair Manual
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🏷️ Basic Information Identification Make: Kia Model: Rondo 7 / Carens Model Generation: Second Generation (2006-2013) Model Years Covered: 2006, 2007, 2008, 2009, 2010, 2011 Market Designation: Rondo 7 (certain markets), Carens (other markets) Codes Chassis Code: RP 👋 Introduction Market Position Segment: Compact MPV (Multi-Purpose Vehicle) Key Selling Points: Versatility, practicality, affordable family transportation Competitive Analysis Competitors 2006-2011: Ford Focus C-Max, Volkswagen Touran, Opel Zafira, Citroën C4 Picasso, Renault Scénic Key Features Body Styles: 5-door compact MPV, often with a 7-seat option Interior Flexibility: Configurable seating arrangements, good cargo space 📋 Manual Details Coverage Areas Comprehensive Coverage: Yes Regional Coverage: Global (based on common factory specifications) Page Count Estimated Pages: Varies significantly by specific engine/transmission, but typically 1000+ pages for a full workshop manual. Manual Type Type: Workshop Repair Manual Purpose: Factory authorized repair and maintenance Language Language: English Format File Format: PDF Delivery Format: ZIP Archive Software Requirements: Adobe Acrobat Reader (free download), WinZip or WinRAR (free download) File Size Size Mb: 85 MB 📖 Manual Coverage Systems Covered Engine: Mechanical System, Electrical System, Emission Control System Fuel System: Fuel System Drivetrain: Clutch System, Manual Transaxle (M6GF2, M5GF1), Automatic Transaxle (F4A51-3, F4A42), Driveshaft and Axle Suspension Steering: Suspension System, Steering System Brakes: Brake System Body: Body (Interior and Exterior) Electrical: Body Electrical System HVAC: Heating, Ventilation and Air Conditioning (HVAC) Safety: Restraints System Troubleshooting: Troubleshooting Manual Procedures Included Maintenance: Routine maintenance, scheduled service Repair: Component removal, installation, and repair Diagnostics: Troubleshooting guides, diagnostic procedures Technical Data: Specifications, torque values, clearances, wiring diagrams Special Tools: Identification and usage of specialized tools Technical Depth Depth: Comprehensive: from basic fluid changes to major component overhauls and diagnostics. Audience: DIY enthusiasts and professional mechanics 📊 Manual Specifications File Format File Type: PDF Searchability: Generally searchable text, allowing quick access to specific topics. Print Quality Printable: Yes, individual pages can be printed as needed. Illustrations: Detailed illustrations, diagrams, and pictures Binding Type Binding: N/A (Digital PDF format) Paper Type Paper: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Code: D4EA Engine Type: 2.0L Inline 4-cylinder Turbocharged Diesel Displacement: 1991 cc (2.0 Liters) Fuel Delivery: Common Rail Direct Injection (CRDi) Aspiration: Turbocharged Performance Horsepower Range: Approx. 110-115 PS (metric horsepower) / 108-113 bhp Torque Range: Approx. 240-255 Nm (177-188 lb-ft) Fuel System Fuel Type: Diesel 🔧 Transmission Standard Type Standard: Manual Transaxle Codes Manual: M5GF1 (5-speed), M6GF2 (6-speed) Optional Type Optional: Automatic Transaxle Codes Automatic: F4A51-3 (4-speed), F4A42 (4-speed) Features Automatic Modes: Often includes a gate shifter with manual override (e.g., Steptronic, Shiftronic). 📐 Dimensions Exterior Length Mm: Approx. 4550-4675 mm (varies by specific model year/market) Width Mm: Approx. 1790-1800 mm Height Mm: Approx. 1650-1660 mm Wheelbase Mm: Approx. 2700-2720 mm Weights Curb Weight Kg: Approx. 1550-1650 kg (depending on engine and transmission) Gross Vehicle Weight Kg: Typically around 2100-2200 kg 🛡️ Safety Features Ratings Crash Test Results: Variable by region and testing body (e.g., Euro NCAP). Refer to specific model year test results. Active Features ABS: Standard on most models Esp Esc: Electronic Stability Program (ESP) / Electronic Stability Control (ESC) - Available on many models, especially later years. Traction Control: Often integrated with ESP/ESC Passive Features Airbags: Front airbags for driver and passenger, side airbags, curtain airbags (availability depends on trim level and market). Seatbelts: 3-point seatbelts with pre-tensioners Child Seat Anchors: ISOFIX/LATCH system 💡 Technology Features Infotainment Entertainment Systems: Factory fitted radio/CD player. Higher trims might include MP3 playback, auxiliary input, or even an early form of satellite navigation on some models. Driver Assistance Cruise Control: Available on higher trim levels. Parking Sensors: Optional rear parking sensors on some trims. Connectivity Bluetooth: Rare on earlier models, may have been an option or added by aftermarket for later model years in this range. Usb Aux Input: Auxiliary input became more common during this period; USB ports were less prevalent. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 7,500-15,000 km (4,500-9,000 miles) or 6-12 months, depending on driving conditions and oil type used (refer to manual for specific recommendations). Timing Belt Chain: The D4EA engine utilizes a timing chain, which is generally considered maintenance-free for the life of the engine, but inspection is recommended at higher mileages. Coolant Replacement: Initial replacement around 100,000 km, then every 50,000-70,000 km or 4-5 years. Fluid Specifications Engine Oil Type: API CI-4 or ACEA B4-04 (for diesel engines). Viscosity grades like 5W-30 or 10W-40 are common, depending on climate. Always check manual for precise specification. Engine Oil Capacity Liters: Approx. 5.5 - 6.0 liters (depending on filter). Transmission Fluid Manual: Gear oil, GL-4 or GL-5 specification, viscosity dependent on temperature (e.g., 75W-90). Transmission Fluid Automatic: SP-III or equivalent ATF (Automatic Transmission Fluid). Capacity approx. 6.5 - 7.5 liters for a drain and refill. Coolant Type: Ethylene glycol-based coolant, typically P-HOAT (Phosphated Organic Acid Technology) type,...
Often includes a gate shifter with manual override (e.g., Steptronic, Shiftronic).
📐 Dimensions
Exterior
Length Mm:
Approx. 4550-4675 mm (varies by specific model year/market)
Width Mm:
Approx. 1790-1800 mm
Height Mm:
Approx. 1650-1660 mm
Wheelbase Mm:
Approx. 2700-2720 mm
Weights
Curb Weight Kg:
Approx. 1550-1650 kg (depending on engine and transmission)
Gross Vehicle Weight Kg:
Typically around 2100-2200 kg
🛡️ Safety Features
Ratings
Crash Test Results:
Variable by region and testing body (e.g., Euro NCAP). Refer to specific model year test results.
Active Features
ABS:
Standard on most models
Esp Esc:
Electronic Stability Program (ESP) / Electronic Stability Control (ESC) - Available on many models, especially later years.
Traction Control:
Often integrated with ESP/ESC
Passive Features
Airbags:
Front airbags for driver and passenger, side airbags, curtain airbags (availability depends on trim level and market).
Seatbelts:
3-point seatbelts with pre-tensioners
Child Seat Anchors:
ISOFIX/LATCH system
💡 Technology Features
Infotainment
Entertainment Systems:
Factory fitted radio/CD player. Higher trims might include MP3 playback, auxiliary input, or even an early form of satellite navigation on some models.
Driver Assistance
Cruise Control:
Available on higher trim levels.
Parking Sensors:
Optional rear parking sensors on some trims.
Connectivity
Bluetooth:
Rare on earlier models, may have been an option or added by aftermarket for later model years in this range.
Usb Aux Input:
Auxiliary input became more common during this period; USB ports were less prevalent.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 7,500-15,000 km (4,500-9,000 miles) or 6-12 months, depending on driving conditions and oil type used (refer to manual for specific recommendations).
Timing Belt Chain:
The D4EA engine utilizes a timing chain, which is generally considered maintenance-free for the life of the engine, but inspection is recommended at higher mileages.
Coolant Replacement:
Initial replacement around 100,000 km, then every 50,000-70,000 km or 4-5 years.
Fluid Specifications
Engine Oil Type:
API CI-4 or ACEA B4-04 (for diesel engines). Viscosity grades like 5W-30 or 10W-40 are common, depending on climate. Always check manual for precise specification.
Engine Oil Capacity Liters:
Approx. 5.5 - 6.0 liters (depending on filter).
Transmission Fluid Manual:
Gear oil, GL-4 or GL-5 specification, viscosity dependent on temperature (e.g., 75W-90).
Transmission Fluid Automatic:
SP-III or equivalent ATF (Automatic Transmission Fluid). Capacity approx. 6.5 - 7.5 liters for a drain and refill.
Coolant Type:
Ethylene glycol-based coolant, typically P-HOAT (Phosphated Organic Acid Technology) type, often purple or pink in color. Refer to manual for specific OE spec.
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Common Diesel Issues:
Potential for diesel particulate filter (DPF) clogging if predominantly used for short trips, injector issues, glow plug failure, turbocharger wear.
Worn control arm bushings, tie rod ends, wheel bearing noise.
Common Transmission Issues:
Clutch wear (manual), occasional rough shifting or transmission control module issues (automatic).
📚 Vehicle History
Brand Heritage
Brand Focus:
Kia, a South Korean manufacturer known for value and increasingly for design and quality.
Model Evolution
Generation:
This manual covers the second generation (RP), which replaced the first generation Carens (FC).
Platform:
Shared platform with the Kia Spectra/Cerato.
Production
Manufacturing Locations:
Primarily South Korea, with some assembly potentially in other Kia global facilities.
🏆 Awards & Recognition
Recognitions
Awards Received:
While specific awards for the Rondo/Carens in this generation are not widely publicized globally, it generally received positive reviews for its practicality and value proposition within the compact MPV segment. It often competed well on price and features against European rivals.
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