KIA SEDONA (GQ) 2004 3.5 DOHC Service Repair Manual
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🏷️ Basic Information Identification Make: Kia Model: Sedona Generation: GQ Model Year: 2004 Codes Chassis Code: GQ 👋 Introduction Market Position Market Segment: Minivan / MPV Target Audience: Families, fleet operators, DIY mechanics, professional technicians Competitive Analysis Key Competitors 2004: Dodge Grand Caravan, Chrysler Town & Country, Honda Odyssey, Toyota Sienna, Ford Freestar, Chevrolet Venture/Vans Key Features Vehicle Type: Front-engine, front-wheel-drive minivan Seating Capacity: Typically 7 or 8 passengers Utility: Spacious interior, versatile seating arrangements, good for cargo hauling and passenger transport 📋 Manual Details Coverage Areas Systems Covered: Engine, Drivetrain, Suspension, Steering, Brakes, HVAC, Electrical, Body, Interior, Diagnostics, Maintenance, Troubleshooting, Repair Procedures Page Count Page Count: Hundreds of pages (exact number not specified but implied to be comprehensive) Manual Type Manual Type: Official Full Factory Service Repair Manual Language Language: English Format Format: Printable (allows printing entire manual or selected pages) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, pistons, crankshaft, camshafts, valve train, timing system, oil pump, cooling system, lubrication Engine Management: Fuel injection system (MPI), ignition system, emissions control, sensors, actuators, ECU diagnostics and programming Transmission Drivetrain: Automatic Transmission (4-speed), torque converter, shift controls, driveshafts, differentials, CV joints Suspension: Front suspension (MacPherson strut), rear suspension (multi-link independent), shock absorbers, springs, bushings, wheel bearings Steering: Power steering system, steering gear, steering column, tie rods, power steering pump and fluid Brakes: Front disc brakes, rear disc brakes, ABS system, brake fluid, brake lines, master cylinder, parking brake Electrical System: Battery, charging system (alternator), starter motor, lighting system, power windows, power locks, mirrors, wipers, horn, fuses, relays, wiring diagrams HVAC: Air conditioning system, heater core, blower motor, climate controls, refrigerant, system diagnostics Body Interior: Body panels, doors, hood, tailgate, bumpers, interior trim, seats, dashboard, safety restraints (airbags, seatbelts) Procedures Included Maintenance Procedures: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, air filter replacement, belt inspection and replacement Repair Procedures: Engine overhaul, transmission repair, suspension component replacement, brake caliper and rotor replacement, electrical component diagnosis and repair, HVAC system repair Troubleshooting: Diagnostic trouble codes (DTCs), symptom-based troubleshooting guides, common failure analysis Torque Specifications: Detailed torque specifications for all critical fasteners Diagnostic Procedures: On-board diagnostics (OBD-II), scan tool usage, electrical circuit testing, fuel system pressure testing Technical Depth Technical Depth: Comprehensive, covering from basic maintenance to full engine and transmission rebuilds, including detailed diagnostic procedures and wiring diagrams 📊 Manual Specifications File Format File Format: Likely PDF (implied by printability) Print Quality Print Quality: High (suitable for professional use, can print entire manual) Binding Type Binding Type: Not specified, but implies a cohesive document for printing Paper Type Paper Type: Not specified, but intended for printing ⚙️ Engine Specifications Primary Engine Engine Code: G6CU (common for this application) Engine Configuration: V6, 24-valve, DOHC (Double Overhead Camshaft) Displacement: 3.5 Liters (3497 cc) Performance Horsepower: Approx. 200 hp @ 5500 rpm (specific output may vary slightly) Torque: Approx. 220 lb-ft @ 3000 rpm (specific output may vary slightly) Fuel System Fuel Delivery: Multi-Point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (87 Octane Recommended) Cooling System Coolant Type: Ethylene Glycol based coolant (e.g., Hyundai/Kia Long Life Coolant or equivalent) Lubrication Oil Type: API SL or higher, SAE 5W-30 (check owner's manual for specific recommendation) Oil Capacity: Approx. 4.5 US quarts (4.3 liters) with filter change 🔧 Transmission Standard Transmission Type: 4-Speed Automatic (4-speed electronically controlled) Optional Optional Transmission: Not applicable for this specific engine/model year combination Features Transmission Fluid Type: Kia Genuine ATF SP-III or equivalent (refer to manual for exact specification) Transmission Fluid Capacity: Approx. 9.5 US quarts (9.0 liters) for a dry fill, less for a drain and refill 📐 Dimensions Exterior Length: Approx. 197.4 inches (5014 mm) Width: Approx. 75.2 inches (1909 mm) Height: Approx. 67.3 inches (1709 mm) Wheelbase: Approx. 118.1 inches (2999 mm) Cargo Cargo Volume Behind 3Rd Row: Variable depending on seat configuration, but typically around 22-24 cubic feet Cargo Volume Behind 2Nd Row: Approx. 70-80 cubic feet Cargo Volume Max: Approx. 140-150 cubic feet (with 2nd and 3rd rows folded/removed) Weights Curb Weight: Approx. 4300-4500 lbs (1950-2041 kg) depending on trim and options Gross Vehicle Weight Rating Gvwr: Approx. 5800-6000 lbs (2630-2722 kg) 🛡️ Safety Features Ratings NHTSA Front Impact Driver: Likely 4 or 5 stars (based on typical 2004 safety standards for minivans) NHTSA Front Impact Passenger: Likely 4 or 5 stars NHTSA Side Impact Front Seat: Likely 4 or 5 stars NHTSA Side Impact Rear Seat: Likely 4 or 5 stars IIHS Frontal Offset: Likely Acceptable or Good (check IIHS archives for specific year) Active Features ABS: Standard (Anti-lock Braking System) Traction Control: Often optional or standard on higher trims Passive Features Airbags: Front airbags (driver and passenger), optional side airbags Seat Belts: 3-point seatbelts with pretensioners for front seats, 3-point for all passenger seats Child Seat Anchors: LATCH system...
Not applicable for this specific engine/model year combination
Features
Transmission Fluid Type:
Kia Genuine ATF SP-III or equivalent (refer to manual for exact specification)
Transmission Fluid Capacity:
Approx. 9.5 US quarts (9.0 liters) for a dry fill, less for a drain and refill
📐 Dimensions
Exterior
Length:
Approx. 197.4 inches (5014 mm)
Width:
Approx. 75.2 inches (1909 mm)
Height:
Approx. 67.3 inches (1709 mm)
Wheelbase:
Approx. 118.1 inches (2999 mm)
Cargo
Cargo Volume Behind 3Rd Row:
Variable depending on seat configuration, but typically around 22-24 cubic feet
Cargo Volume Behind 2Nd Row:
Approx. 70-80 cubic feet
Cargo Volume Max:
Approx. 140-150 cubic feet (with 2nd and 3rd rows folded/removed)
Weights
Curb Weight:
Approx. 4300-4500 lbs (1950-2041 kg) depending on trim and options
Gross Vehicle Weight Rating Gvwr:
Approx. 5800-6000 lbs (2630-2722 kg)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
Likely 4 or 5 stars (based on typical 2004 safety standards for minivans)
NHTSA Front Impact Passenger:
Likely 4 or 5 stars
NHTSA Side Impact Front Seat:
Likely 4 or 5 stars
NHTSA Side Impact Rear Seat:
Likely 4 or 5 stars
IIHS Frontal Offset:
Likely Acceptable or Good (check IIHS archives for specific year)
Active Features
ABS:
Standard (Anti-lock Braking System)
Traction Control:
Often optional or standard on higher trims
Passive Features
Airbags:
Front airbags (driver and passenger), optional side airbags
Seat Belts:
3-point seatbelts with pretensioners for front seats, 3-point for all passenger seats
Child Seat Anchors:
LATCH system (Lower Anchors and Tethers for CHildren) for rear seats
💡 Technology Features
Infotainment
Audio System:
AM/FM/CD player, optional cassette, optional premium sound system
Display:
Basic digital or analog displays for climate and audio, basic instrument cluster
Driver Assistance
Cruise Control:
Standard
Parking Assistance:
Rear parking sensors were an available option on higher trims.
Connectivity
Auxiliary Input:
Not typically standard; aftermarket solutions common
Convenience Features
Power Sliding Doors:
Available on higher trim levels
Power Tailgate:
Not typically available
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles (8,000 km) or 6 months (whichever comes first) under normal driving conditions. Severe conditions may require more frequent changes (refer to manual).
Air Filter Replacement:
Every 15,000 miles (24,000 km) or annually. Inspect more frequently.
Spark Plug Replacement:
Platinum-tipped spark plugs typically last longer, e.g., 60,000 miles (96,000 km) or more (refer to manual for exact type and interval).
Transmission Fluid Change:
Every 30,000 miles (48,000 km) or 24 months. Inspect regularly.
Fluid Specifications
Power Steering Fluid:
Dexron III or equivalent ATF (Automatic Transmission Fluid)
Potential for oil leaks from valve cover gaskets or oil pan; timing belt tensioner (if belt driven, check spec, DOHC usually belt) or chain wear; radiator and cooling system leaks.
Transmission Specific Concerns:
Occasional issues with solenoid packs or torque converter clutch engagement; fluid contamination can lead to premature wear.
Electrical Concerns:
Window regulators, power door lock actuators, interior light failures, alternator issues
📚 Vehicle History
Brand Heritage
Manufacturer:
Kia Motors Corporation
Brand Origins:
South Korean automotive manufacturer, founded in 1944
Model Evolution
First Generation Launch:
The Sedona (Carnival globally) was first introduced in 1998.
Gq Generation Details:
The GQ generation refers to the first generation of the Kia Sedona, which saw significant updates and redesigns during its production run.
Production
Production Start Year Model:
1998 (globally for Carnival), 2002 for North American market Sedona
Production End Year Generation:
2005 (for GQ generation)
Manufacturing Locations:
South Korea, with some assembly potentially occurring in other regions depending on the market.
🏆 Awards & Recognition
Recognitions
Safety Awards:
While specific major awards are not prominently highlighted for this model year, it generally performed competitively in safety tests for its class at the time.
Ratings
Consumer Reports Historical Ratings:
Ratings varied by year and specific focus, often highlighting value but sometimes noting reliability concerns common in the segment.
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