🏷️ Basic Information Identification Make: Kia Model: Sorento Generation: First Generation (JC) Codes Model Years Covered: 2003-2008 👋 Introduction Market Position Vehicle Segment: Mid-size SUV / Crossover SUV Competitive Analysis Key Competitors: Toyota Highlander, Honda Pilot, Ford Explorer, Nissan Pathfinder, Chevrolet Trailblazer. Key Features Vehicle Platform: Body-on-frame construction (shared with Mitsubishi Montero Sport/Pajero Sport). Target Demographic: Families seeking a versatile, capable, and relatively affordable SUV with optional third-row seating. Value Proposition Manual Advantage: Empowers owners and independent mechanics with factory-level diagnostic and repair knowledge, reducing reliance on expensive dealerships and promoting DIY maintenance. 📋 Manual Details Coverage Areas Regions Covered: North America, Europe, Asia, Australia (specifications may vary by region) Page Count Estimated Page Count: 1500+ Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, engine management, fuel system, exhaust system, cooling system, lubrication system, starting system, charging system, ignition system. Drivetrain: Manual transmission, automatic transmission, transfer case (4WD models), front axle, rear axle, drive shafts, CV joints, differentials. Chassis: Front suspension, rear suspension, steering system, brake system (hydraulic, ABS), wheel alignment. Electrical: Body electrical, lighting systems, instrument cluster, audio system, power accessories (windows, locks, mirrors), HVAC controls, engine control module (ECM), transmission control module (TCM), airbag system (SRS), diagnostic trouble codes (DTCs). Body: Exterior body panels, interior trim, doors, windows, seats, HVAC system (ductwork, components), sunroof, body sealant and corrosion protection. Procedures Included Maintenance: Scheduled maintenance intervals, fluid checks and changes (oil, coolant, brake fluid, transmission fluid, differential fluid), filter replacements (oil, air, fuel, cabin), spark plug replacement, belt inspection and replacement, brake pad and rotor replacement, tire rotation. Repair: Component removal and installation, diagnostic procedures, troubleshooting guides, component testing and calibration, assembly and disassembly instructions, torque specifications for all critical fasteners. Diagnostics: OBD-II diagnostics, symptom-based troubleshooting, wiring diagrams for electrical systems, component resistance and voltage testing, pressure testing for fuel and cooling systems. Technical Depth Depth: Comprehensive, covering everything from basic fluid changes to complete engine and transmission overhauls, including detailed electrical system troubleshooting and bodywork. 📊 Manual Specifications File Format File Type: PDF Print Quality Zoom Capability: High resolution, allowing for detailed zooming of diagrams and illustrations. Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) Print Features Printable Pages: Yes, individual pages or sections can be printed as needed. Searchability Text Search: Fully searchable text content for quick information retrieval. ⚙️ Engine Specifications Primary Engine Engine Code Gasoline: G6CU (3.5L V6 DOHC MPI) / KB (2.7L V6 SOHC MPI) Engine Code Diesel: D4BH (2.5L I4 Turbo Diesel common rail - select markets) Performance 3.5L V6 Horsepower: 192 hp @ 5500 rpm (North American spec, varies slightly by year) 3.5L V6 Torque: 217 lb-ft @ 3500 rpm (North American spec, varies slightly by year) 2.7L V6 Horsepower: 173 hp @ 5800 rpm (approximate) 2.5L Diesel Horsepower: 118 hp @ 3800 rpm (approximate, varies) Fuel System Fuel Delivery Gasoline: Multi-point Fuel Injection (MPI) Fuel Type Gasoline: Unleaded gasoline (87 octane recommended) Fuel Type Diesel: Diesel fuel Emission Controls Emissions Standards: Meets EPA standards for model years (varies by specific year and market). 🔧 Transmission Standard Transmission Type Early Models: 5-speed manual transmission Optional Transmission Type Automatic: 4-speed automatic transmission (45RFE-based) Features 4Wd System: Part-time or full-time 4WD available depending on trim and model year. Fluid Specifications Automatic Transmission Fluid: ATF SP-III (or equivalent, check specific manual for exact spec) Manual Transmission Fluid: API GL-4, SAE 75W-90 gear oil (check specific manual for exact spec) Differentials Differential Fluid Front Rear: API GL-5, SAE 80W-90 gear oil (check specific manual for exact spec) 📐 Dimensions Exterior Length: Approx. 186.4 inches (4735 mm) Width: Approx. 74.4 inches (1890 mm) Height: Approx. 67.5 inches (1715 mm) Wheelbase: Approx. 106.1 inches (2695 mm) Interior Seating Capacity: 5 or 7 passengers (optional third row) Cargo Cargo Volume Behind Second Row: Approx. 35.7 cu ft (80.1 cu ft with third row folded) Weights Curb Weight: Approx. 4,200 - 4,600 lbs (1905 - 2087 kg), varies by configuration. Towing Capacity: Up to 5,000 lbs (2268 kg) (properly equipped) 🛡️ Safety Features Ratings NHTSA Rollover Resistance: 3 Star (2004 model tested - varies by year and configuration) Active Features ABS: Standard Anti-lock Braking System (ABS) on most models. Traction Control: Available Traction Control System (TCS) on some models. Electronic Stability Control: Available Electronic Stability Control (ESC) on later models. Passive Features Airbags: Front airbags, front side-impact airbags, available side curtain airbags. Seatbelts: 3-point seat belts with pretensioners and load limiters. Child Anchors: LATCH (Lower Anchors and Tethers for Children) system. 💡 Technology Features Infotainment Audio System: Standard AM/FM/CD player with 6 speakers; optional premium Infinity audio system on higher trims. Navigation: Optional DVD-based navigation system available on select models. Driver Assistance Cruise Control: Standard cruise control. Connectivity Auxiliary...