KIA SPORTAGE (KM) 2010 G 2.0 DOHC Service Repair Manual
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🏷️ Basic Information Identification Make: Kia Model: Sportage Model Code: KM Year: 2010 Engine Variant: 2.0 DOHC 👋 Introduction Market Position Segment: Compact SUV / Crossover Competitors 2010: Honda CR-V, Toyota RAV4, Ford Escape, Nissan Rogue, Hyundai Tucson Key Features Design Philosophy: Sporty styling, practical utility, value proposition Powertrain Focus: Reliable and efficient gasoline engines Audience: Families, individuals seeking a versatile and affordable compact SUV 📋 Manual Details Coverage Areas Primary Coverage: Complete Factory Service Repair Manual Target Audience: Do-it-yourself (DIY) mechanics and professional technicians Page Count Estimated Page Count: Likely 1500+ pages (typical for comprehensive factory service manuals) Manual Type Type: Factory Service Manual Language Language: English Format Format: Digital (likely PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine (mechanical, lubrication, cooling, fuel, ignition, exhaust), Transmission (manual and automatic), Drivetrain (front/rear axles, driveshafts, differentials) Chassis: Suspension (front and rear), Steering, Brakes (hydraulic, ABS, parking brake) Electrical: Body electrical (lighting, power accessories, interior controls), Powertrain electrical (ECU, sensors, actuators, starting, charging), HVAC system, Audio system, Safety systems (airbags, seatbelts) Body: Body panels, doors, windows, locks, interior trim, exterior trim, glass Procedures Included Maintenance: Scheduled maintenance tasks, fluid checks and changes, filter replacements, inspections Diagnosis And Troubleshooting: Diagnostic trouble codes (DTCs), symptom-based troubleshooting charts, diagnostic procedures for all major systems Repair And Replacement: Step-by-step repair instructions for components and systems, including disassembly, cleaning, inspection, repair, and reassembly Specifications And Tolerances: Torque specifications, clearances, fluid capacities, electrical specifications, component dimensions Technical Depth Depth: Comprehensive, covering from basic adjustments to major component overhauls and electronic system diagnostics Diagnostic Tools: Information on required diagnostic tools, scan tool procedures, and multimeter usage 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text (if properly OCR'd) Print Quality Diagram Quality: High-quality diagrams and illustrations Text Clarity: Easy-to-read text sections Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code: G 2.0 DOHC (likely Theta engine family variant) Engine Type: Inline 4-cylinder, DOHC (Dual Overhead Camshafts) Displacement: 1998 cc (2.0 Liters) Bore X Stroke: Approx. 86.0 mm x 86.0 mm (typical for this displacement) Compression Ratio: Typically around 10.0:1 to 10.5:1 Performance Horsepower Approx: 140-150 HP @ 6000-6200 RPM Torque Approx: 135-145 lb-ft @ 4000-4500 RPM Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Recommended Octane: 87 Octane (Regular) 🔧 Transmission Standard Type: 5-speed Manual Transmission Optional Type: 4-speed Automatic Transmission Features Drive Type: Front-Wheel Drive (FWD) or All-Wheel Drive (AWD) options Fluid Specifications Manual Fluid: GL-4 SAE 75W/80 or GL-4 SAE 75W/90 (Verify with manual for exact spec) Automatic Fluid: SP-III ATF or equivalent (Verify with manual for exact spec) 📐 Dimensions Exterior Length Approx: 4375 mm (172.2 inches) Width Approx: 1800 mm (70.9 inches) Height Approx: 1670 mm (65.7 inches) Wheelbase Approx: 2630 mm (103.5 inches) Weights Curb Weight Approx: 1500-1650 kg (3300-3600 lbs) depending on configuration Towing Capacity Approx: 1000-1500 kg (2200-3300 lbs) with trailer brakes Cargo Cargo Volume Behind Rear Seats Approx: 667 Liters (23.5 cu ft) Cargo Volume With Rear Seats Folded Approx: 1796 Liters (63.4 cu ft) 🛡️ Safety Features Ratings NHTSA Front Crash Test Rating: 4-Star (for driver and passenger in frontal impact, varies by year/testing) IIHS Side Impact Test Rating: Good (for models equipped with side airbags) Active Features ABS: Standard Anti-lock Braking System Esc: Available Electronic Stability Control (ESC) Traction Control: Standard Traction Control System (TCS) Passive Features Airbags: Front airbags, available side-curtain airbags, available front-side airbags Seatbelts: 3-point height-adjustable front seatbelts with pretensioners and load limiters, rear 3-point seatbelts Child Anchors: LATCH (Lower Anchors and Tethers for Children) system 💡 Technology Features Infotainment Audio System: Standard AM/FM/CD/MP3 player with auxiliary input and steering wheel audio controls. Available premium audio systems and Bluetooth connectivity. Navigation: Optional factory-installed navigation system on higher trim levels. Driver Assistance Cruise Control: Standard cruise control Parking Assist: Available rear parking sensors on some trims. Connectivity Bluetooth: Available Bluetooth hands-free phone system and audio streaming on select models/trims. Usb Port: Available USB port for audio device connectivity. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 7,500 miles or 6 months, whichever comes first (under normal driving conditions) Air Filter Replacement Interval: Every 30,000 miles or as needed based on driving conditions Cabin Air Filter Replacement Interval: Every 15,000 miles or annually Spark Plug Replacement Interval: Approximately every 60,000 miles (for iridium or platinum plugs) Coolant Flush Interval: Every 50,000 miles or 5 years Fluid Specifications Engine Oil Capacity: Approximately 4.3 Liters (4.5 US Quarts) with filter change Engine Oil Type: API SN or higher, ILSAC GF-5, SAE 5W-20 or 5W-30 (Verify with manual for exact spec) Coolant Type: Ethylene Glycol based, OAT (Organic Acid Technology) or HOAT (Hybrid OAT), typically Pink or Red color (Verify with manual for exact spec) Known Issues Common Complaints: Occasional reports of HVAC blower...
Comprehensive, covering from basic adjustments to major component overhauls and electronic system diagnostics
Diagnostic Tools:
Information on required diagnostic tools, scan tool procedures, and multimeter usage
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text (if properly OCR'd)
Print Quality
Diagram Quality:
High-quality diagrams and illustrations
Text Clarity:
Easy-to-read text sections
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
G 2.0 DOHC (likely Theta engine family variant)
Engine Type:
Inline 4-cylinder, DOHC (Dual Overhead Camshafts)
Displacement:
1998 cc (2.0 Liters)
Bore X Stroke:
Approx. 86.0 mm x 86.0 mm (typical for this displacement)
Compression Ratio:
Typically around 10.0:1 to 10.5:1
Performance
Horsepower Approx:
140-150 HP @ 6000-6200 RPM
Torque Approx:
135-145 lb-ft @ 4000-4500 RPM
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Recommended Octane:
87 Octane (Regular)
🔧 Transmission
Standard
Type:
5-speed Manual Transmission
Optional
Type:
4-speed Automatic Transmission
Features
Drive Type:
Front-Wheel Drive (FWD) or All-Wheel Drive (AWD) options
Fluid Specifications
Manual Fluid:
GL-4 SAE 75W/80 or GL-4 SAE 75W/90 (Verify with manual for exact spec)
Automatic Fluid:
SP-III ATF or equivalent (Verify with manual for exact spec)
📐 Dimensions
Exterior
Length Approx:
4375 mm (172.2 inches)
Width Approx:
1800 mm (70.9 inches)
Height Approx:
1670 mm (65.7 inches)
Wheelbase Approx:
2630 mm (103.5 inches)
Weights
Curb Weight Approx:
1500-1650 kg (3300-3600 lbs) depending on configuration
Towing Capacity Approx:
1000-1500 kg (2200-3300 lbs) with trailer brakes
Cargo
Cargo Volume Behind Rear Seats Approx:
667 Liters (23.5 cu ft)
Cargo Volume With Rear Seats Folded Approx:
1796 Liters (63.4 cu ft)
🛡️ Safety Features
Ratings
NHTSA Front Crash Test Rating:
4-Star (for driver and passenger in frontal impact, varies by year/testing)
IIHS Side Impact Test Rating:
Good (for models equipped with side airbags)
Active Features
ABS:
Standard Anti-lock Braking System
Esc:
Available Electronic Stability Control (ESC)
Traction Control:
Standard Traction Control System (TCS)
Passive Features
Airbags:
Front airbags, available side-curtain airbags, available front-side airbags
Seatbelts:
3-point height-adjustable front seatbelts with pretensioners and load limiters, rear 3-point seatbelts
Child Anchors:
LATCH (Lower Anchors and Tethers for Children) system
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD/MP3 player with auxiliary input and steering wheel audio controls. Available premium audio systems and Bluetooth connectivity.
Navigation:
Optional factory-installed navigation system on higher trim levels.
Driver Assistance
Cruise Control:
Standard cruise control
Parking Assist:
Available rear parking sensors on some trims.
Connectivity
Bluetooth:
Available Bluetooth hands-free phone system and audio streaming on select models/trims.
Usb Port:
Available USB port for audio device connectivity.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 miles or 6 months, whichever comes first (under normal driving conditions)
Air Filter Replacement Interval:
Every 30,000 miles or as needed based on driving conditions
Cabin Air Filter Replacement Interval:
Every 15,000 miles or annually
Spark Plug Replacement Interval:
Approximately every 60,000 miles (for iridium or platinum plugs)
Coolant Flush Interval:
Every 50,000 miles or 5 years
Fluid Specifications
Engine Oil Capacity:
Approximately 4.3 Liters (4.5 US Quarts) with filter change
Engine Oil Type:
API SN or higher, ILSAC GF-5, SAE 5W-20 or 5W-30 (Verify with manual for exact spec)
Coolant Type:
Ethylene Glycol based, OAT (Organic Acid Technology) or HOAT (Hybrid OAT), typically Pink or Red color (Verify with manual for exact spec)
Known Issues
Common Complaints:
Occasional reports of HVAC blower motor failures, minor oil leaks from valve cover gaskets, and potential for wheel bearing wear over time.
Diagnostic Challenges:
Complex electrical systems can sometimes present intermittent issues that require systematic diagnosis using the service manual.
📚 Vehicle History
Brand Heritage
Kia Positioning:
Kia, a South Korean manufacturer, established itself in the global market with an emphasis on value, reliability, and increasingly sophisticated design.
Model Evolution
Sportage Generations:
The KM generation, launched in 2004 (as a 2005 model in North America), represented Kia's second generation of the Sportage, moving from a truck-based body-on-frame SUV to a more car-like unibody construction.
Km Generation Updates:
The 2010 model year represents a significant refresh or facelift for the KM generation, often including updated styling (grille, headlights, taillights), interior enhancements, and potentially powertrain refinements.
Production
Production Location:
Primarily South Korea (Hwaseong Plant)
Production Years:
KM generation: 2004-2010
🏆 Awards & Recognition
Recognitions
Safety Awards:
The Sportage (KM generation) generally received favorable safety ratings, contributing to its appeal.
Value Awards:
Kia models, including the Sportage, have consistently been recognized for their strong value proposition and competitive pricing.
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