🏷️ Basic Information Identification Make: Komatsu Model: FD/FG-17 Series Forklift Truck Product Name: Komatsu FD-FG-17-Serie Forklift Truck Service Repair Workshop Manual (FG10-17 FG14-17 FG15-17 FG18-17 FG15H-17 FG18H-17 FD15-17 FD18-17)-(630001 and up) PDF Download Codes Engine Code Fg10 14 15 18 17: H15 Engine Code Fg15H 18H 17: H2011 Engine Code Fd15 18 17: 4D92E Serial Number Applicability: 630001 and up 👋 Introduction Market Position Target User: Ideal for Komatsu forklift owners, maintenance technicians, and repair shops seeking in-depth service information. Competitive Analysis Value Proposition: Provides factory-level detail at a fraction of the cost of authorized dealer service, empowering users with accurate repair knowledge. Key Features Diagram Quality: Features top-quality diagrams, exploded views, and illustrations for clear procedural guidance. Instruction Style: Step-by-step instructions with detailed substeps, notes, cautions, and warnings. 📋 Manual Details Coverage Areas Primary Coverage: Complete factory service, repair, and workshop information Page Count Estimated Page Count: Not specified, but implied to be comprehensive Manual Type Type: Service Repair Workshop Manual Language Language: English Format File Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine, Transmission Chassis: Brakes, Steering, Suspension, Hydraulic System, Mast Assembly Electrical: Wiring Diagrams, Electrical Components, Controls Bodywork: Chassis, Operator Compartment, External Panels Procedures Included Maintenance: Scheduled maintenance, fluid checks and changes, lubrication Repair: Component removal, installation, disassembly, and assembly for all major systems Troubleshooting: Diagnostic procedures, common fault identification, and repair solutions Testing And Adjusting: Calibration of systems, performance testing, adjustments for optimal operation Technical Depth Depth: Comprehensive, covering complete disassembly and reassembly, suitable for experienced mechanics and knowledgeable DIY users. 📊 Manual Specifications File Format Digital Format: PDF Print Quality Print Capabilities: Printable pages, allowing users to print specific sections or the entire manual. Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) Searchability Text Search: Searchable PDF text for quick information retrieval. ⚙️ Engine Specifications Primary Engine Fg10 14 15 18 17 Engine Model: H15 Primary Engine Fg15H 18H 17 Engine Model: H2011 Primary Engine Fd15 18 17 Engine Model: 4D92E Performance Fuel Type Fg Series: Propane (LPG) or Gasoline Fuel Type Fd Series: Diesel Fuel System Induction Fg Series: Typically Carbureted (Gasoline) or Vaporizer System (LPG) Induction Fd Series: Naturally Aspirated Diesel Injection 🔧 Transmission Standard Transmission Type: Hydrostatic Transmission (HST) or Torque Converter Automatic Optional Optional Features: Variable speed control, inching pedal functionality Features Fluid Specifications: Refer to manual for specific transmission fluid type and capacity (e.g., ATF Dexron III or equivalent, depending on model variant). 📐 Dimensions Exterior Lift Capacity Range: Approximately 3,000 lbs to 4,000 lbs (1.5 to 1.8 metric tons) across the series. Weights Operating Weight: Varies by model and configuration, typically between 5,500 lbs to 7,000 lbs (2,500 kg to 3,200 kg). 🛡️ Safety Features Ratings Compliance Standards: Adheres to relevant industrial safety standards for forklift operation and design. Active Features Operator Protection: Operator restraint systems (seatbelt), overhead guard, load backrest. Passive Features Visibility: Designed for good all-around visibility to the load and surroundings. 💡 Technology Features Infotainment Operator Interface: Basic operator controls for lift, tilt, and travel functions, typically with a digital hour meter and basic warning lights. Driver Assistance Performance Enhancements: Features like dual-pedal inching control for precise load handling and maneuverability. Connectivity Diagnostic Ports: May include diagnostic ports for engine or transmission control units, accessible via specialized tools. 🔧 Maintenance Service Intervals Engine Oil Change: Typically every 250-500 operating hours, or annually, whichever comes first (refer to manual for exact interval based on operating conditions). Hydraulic Oil Change: Typically every 1000-2000 operating hours, or annually. Filter Replacements: Engine oil filter, hydraulic filter, fuel filter (for diesel), air filter to be replaced at specified intervals or as needed based on condition. Fluid Specifications Engine Oil Fg Gas Lpg: SAE 10W-30 or 15W-40 API CD/CF or SF/CD (check manual for specific recommendation). Engine Oil Fd Diesel: API CF-4 or CG-4, SAE 15W-40 diesel engine oil. Hydraulic Oil: ISO VG 32 or ISO VG 46 anti-wear hydraulic fluid. Transmission Fluid: Dexron III/Mercon ATF or equivalent, or specified gear oil for manual transmissions if applicable. Known Issues Common Wear Items: Mast rollers, lift chains, hydraulic hoses, seals, brake pads/linings, and engine tune-up components are typical wear items. Troubleshooting Areas: Loss of hydraulic power, engine sputtering or misfires, transmission engagement issues, brake fade. 📚 Vehicle History Brand Heritage Manufacturer Focus: Komatsu is a globally recognized manufacturer of construction and industrial equipment, known for durability and reliability. Model Evolution Series Development: The FG/FD-17 series represents a generation of Komatsu forklifts focused on efficiency, operator comfort, and robust performance for various material handling applications. Production Production Period: Specific production years not provided, but models covered are typically from the late 1990s through the 2000s, based on serial number ranges and engine types. 🏆 Awards & Recognition Recognitions Industry Standing: Komatsu forklifts are generally well-regarded for their...