Komatsu HD1500-5 DUMP Truck Field Assembly Manual & Service Repair Manual-Collection of 2 files

Normal fiyat: $142.00
İndirimli fiyat: $142.00
Normal fiyat
Birim fiyat: /

🏷️ Basic Information Identification Make: Komatsu Model: HD1500-5 Product Type: Dump Truck Codes Model Code: HD1500-5 👋 Introduction Market Position Market Segment: Heavy-duty mining and construction haul trucks Competitive Analysis Key Competitors: Caterpillar 777 Series, Hitachi EH Series, Liebherr T Series, BelAZ 7540 Series Key Features Vehicle Key Features: High payload capacity, robust chassis construction, powerful engine, advanced braking system, spacious operator cab, designed for harsh mining and construction environments. Manual Value Proposition Manual Purpose: Essential documentation for the proper assembly, maintenance, troubleshooting, and repair of the Komatsu HD1500-5, ensuring operational efficiency and longevity. 📋 Manual Details Coverage Areas Manual 1 Type: Service Repair Manual Manual 2 Type: Field Assembly Manual Page Count Manual 1 Page Count: Not Specified Manual 2 Page Count: Not Specified Manual Type Collection Type: Collection of 2 Files Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Service Manual Systems: Engine, Drivetrain, Hydraulics, Electrical System, Braking System, Steering System, Cooling System, Fuel System, Chassis, Body, Operator Cab Systems, Air Conditioning, Exhaust System, Lubrication System Assembly Manual Systems: Frame Assembly, Suspension System Assembly, Drivetrain Installation, Engine Mounting, Body Panel Attachment, Hydraulic System Connections, Electrical Harness Routing, Cab Installation, Wheel and Tire Mounting, Safety Features Installation Procedures Included Service Manual Procedures: Disassembly, Assembly, Inspection, Testing, Troubleshooting, Repair, Adjustment, Replacement, Maintenance, Overhaul Procedures, Torque Specifications, Wiring Diagrams, Hydraulic Schematics, Component Identification Assembly Manual Procedures: Step-by-step instructions for initial field assembly of the HD1500-5 dump truck, including component placement, bolting sequences, fluid filling, system checks, and pre-operation setup. Technical Depth Service Manual Depth: Comprehensive coverage for diagnostics, repair, and maintenance of all major vehicle systems, suitable for technicians and advanced DIY users. Assembly Manual Depth: Detailed pictorial and textual guidance for the complete assembly process of the Komatsu HD1500-5 from components, intended for field service personnel. 📊...

Type: Dump Truck

Satıcı:

Sku: 100861

Collections: ALL

Tags: Dump Truck Engines HD1500-5 Komatsu Misc

Ürün varyasyonları

Description

🏷️ Basic Information

Identification

Make:

Komatsu

Model:

HD1500-5

Product Type:

Dump Truck

Codes

Model Code:

HD1500-5

👋 Introduction

Market Position

Market Segment:

Heavy-duty mining and construction haul trucks

Competitive Analysis

Key Competitors:

Caterpillar 777 Series, Hitachi EH Series, Liebherr T Series, BelAZ 7540 Series

Key Features

Vehicle Key Features:

High payload capacity, robust chassis construction, powerful engine, advanced braking system, spacious operator cab, designed for harsh mining and construction environments.

Manual Value Proposition

Manual Purpose:

Essential documentation for the proper assembly, maintenance, troubleshooting, and repair of the Komatsu HD1500-5, ensuring operational efficiency and longevity.

📋 Manual Details

Coverage Areas

Manual 1 Type:

Service Repair Manual

Manual 2 Type:

Field Assembly Manual

Page Count

Manual 1 Page Count:

Not Specified

Manual 2 Page Count:

Not Specified

Manual Type

Collection Type:

Collection of 2 Files

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Service Manual Systems:

Engine, Drivetrain, Hydraulics, Electrical System, Braking System, Steering System, Cooling System, Fuel System, Chassis, Body, Operator Cab Systems, Air Conditioning, Exhaust System, Lubrication System

Assembly Manual Systems:

Frame Assembly, Suspension System Assembly, Drivetrain Installation, Engine Mounting, Body Panel Attachment, Hydraulic System Connections, Electrical Harness Routing, Cab Installation, Wheel and Tire Mounting, Safety Features Installation

Procedures Included

Service Manual Procedures:

Disassembly, Assembly, Inspection, Testing, Troubleshooting, Repair, Adjustment, Replacement, Maintenance, Overhaul Procedures, Torque Specifications, Wiring Diagrams, Hydraulic Schematics, Component Identification

Assembly Manual Procedures:

Step-by-step instructions for initial field assembly of the HD1500-5 dump truck, including component placement, bolting sequences, fluid filling, system checks, and pre-operation setup.

Technical Depth

Service Manual Depth:

Comprehensive coverage for diagnostics, repair, and maintenance of all major vehicle systems, suitable for technicians and advanced DIY users.

Assembly Manual Depth:

Detailed pictorial and textual guidance for the complete assembly process of the Komatsu HD1500-5 from components, intended for field service personnel.

📊 Manual Specifications

File Format

File Format:

PDF (Portable Document Format)

Print Quality

Print Quality Recommendation:

Optimized for digital viewing with Adobe PDF Reader; high resolution for diagrams and schematics.

Binding Type

Binding Type:

Digital Download (Not applicable for physical binding)

Paper Type

Paper Type:

Digital (Not applicable for physical paper type)

⚙️ Engine Specifications

Primary Engine

Engine Manufacturer:

Cummins (Typically QSKTA38-C, or similar heavy-duty variant)

Engine Model:

Cummins QSKTA38-C

Engine Type:

4-stroke, Turbocharged, Aftercooled, Diesel

Engine Configuration:

Displacement:

37.8 Liters (2306 cubic inches)

Performance

Gross Horsepower:

Approximately 1050 HP (783 kW) @ 1800 RPM (subject to specific engine tuning and model year)

Peak Torque:

Approximately 3000-3400 lb-ft (4067-4610 Nm) (subject to specific engine tuning and model year)

Fuel System

Fuel System Type:

High-pressure common rail (HPCR) or similar advanced injection system

Fuel Type:

Diesel Fuel

Cooling System

Cooling System Type:

Engine Jacket Water Cooling System with Fan

Lubrication System

Lubrication System Type:

Forced Lubrication System with Oil Pump and Filter

🔧 Transmission

Standard

Transmission Type:

Komatsu Advanced Automatic Transmission (e.g., KTA38-based transmission)

Transmission Gears:

Typically 7-speed forward, 1-speed reverse (subject to specific configuration)

Features

Transmission Control:

Electronically controlled shift selection, traction control system integration

Transmission Cooling:

Integrated transmission oil cooler

Fluid Specifications

Transmission Fluid Type:

Komatsu proprietary heavy-duty transmission fluid or equivalent Allison C-4 compatible fluid (refer to manual for exact specification)

📐 Dimensions

Exterior

Overall Length:

Approximately 9.6 - 10.0 meters (31.5 - 32.8 feet)

Overall Width:

Approximately 4.3 - 4.6 meters (14.1 - 15.1 feet)

Overall Height:

Approximately 4.3 - 4.6 meters (14.1 - 15.1 feet) (to top of cab)

Wheelbase:

Approximately 4.5 - 4.8 meters (14.8 - 15.7 feet)

Cargo

Rated Payload Capacity:

150 US Tons (136 metric tons)

Body Capacity Struck:

Approximately 98 m³ (128 yd³)

Body Capacity Heaped:

Approximately 127 m³ (166 yd³)

Weights

Operating Weight:

Approximately 105,000 - 115,000 kg (231,500 - 253,500 lbs)

Gross Vehicle Weight Rating Gvw:

Approximately 240,000 - 250,000 kg (529,000 - 551,000 lbs)

🛡️ Safety Features

Ratings

Safety Standards Compliance:

Designed to meet or exceed relevant heavy equipment safety standards (e.g., ROPS, FOPS where applicable, although not explicitly stated for this model type).

Active Features

Braking System:

Multiple wet disc brakes (front and rear axles), integrated park brake, retarding system (engine brake/transmission retarder), emergency brake

Steering System:

Hydrostatic power steering with articulated frame steering

Passive Features

Operator Cab:

Pressurized, sound-suppressed cab with wide visibility, suspension seat, advanced climate control, optional roll-over protective structure (ROPS) and falling-object protective structure (FOPS) integration

Visibility:

Large tinted glass, rearview mirrors, optional camera systems

Lighting:

Integrated headlamps, tail lamps, brake lamps, and work lights for operation in low-light conditions

💡 Technology Features

Infotainment

Operator Interface:

Basic instrumentation panel with analog gauges and indicator lights for critical systems. Advanced diagnostics via onboard computer interface.

Driver Assistance

Traction Control:

Integrated traction control system linked to transmission and braking for improved stability and traction.

Payload Monitoring:

May feature payload weighing system for optimal load management.

Connectivity

Telematics Readiness:

Designed to integrate with fleet management and telematics systems (e.g., Komatsu proprietary systems or third-party solutions) for remote monitoring and diagnostics.

🔧 Maintenance

Service Intervals

Engine Oil Change Interval:

Refer to manual for specific interval, typically 250-500 operating hours depending on oil quality and operating conditions.

Transmission Oil Change Interval:

Refer to manual for specific interval, typically 1000-2000 operating hours.

Hydraulic Oil Change Interval:

Refer to manual for specific interval, typically 2000-4000 operating hours.

Fluid Specifications

Engine Oil Specification:

API CI-4 or CES 20081, SAE 15W-40 (heavy-duty diesel engine oil). Consult manual for exact grade and capacity.

Hydraulic Oil Specification:

Komatsu's proprietary hydraulic oil or ISO VG 46 / SAE 20W (anti-wear hydraulic oil). Consult manual for exact specification and capacity.

Coolant Specification:

Permanent type coolant (ethylene glycol based) with corrosion inhibitors, 50% mixture with deionized water.

Brake Fluid Specification:

Typically DOT 3 or DOT 4 brake fluid for wet disc brake systems, or proprietary brake fluid. Consult manual for exact specification.

Known Issues

Common Wear Items:

Brake discs and pads, hydraulic cylinders and seals, engine hoses and belts, suspension components, exhaust system components.

Electrical System Considerations:

Corrosion on connectors, faulty sensors, wiring harness wear due to vibration and flexing in heavy-duty applications.

Engine Considerations:

Potential for injector issues, turbocharger wear, and cooling system performance degradation if maintenance is neglected.

📚 Vehicle History

Brand Heritage

Komatsu Heritage:

Komatsu Ltd. is a Japanese multinational corporation that manufactures construction, mining, and industrial equipment. Founded in 1921, it is known for its robust and reliable heavy machinery.

Model Evolution

Hd Series Evolution:

The HD series represents Komatsu's line of rigid frame dump trucks designed for large-scale mining and construction, evolving through numerous iterations to incorporate advancements in power, efficiency, and operator comfort.

Production

Production Period:

The HD1500-5 was a prominent model in the Komatsu mining truck lineup, produced in the late 1990s and early 2000s, before being succeeded by updated 'e' and 'i' series models.

🏆 Awards & Recognition

Recognitions

Industry Recognition:

The Komatsu HD1500-5, as part of the Komatsu line, is recognized for its durability, reliability, and performance in demanding heavy-duty applications. Specific awards are not typically associated with individual manual products.