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KTM 1290 Super Duke R 2014-2016 Workshop Service Manual

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The 1290 Super Duke R, produced for the model years 2014, 2015, and 2016, is a high-performance naked sportbike renowned for its extreme power, sharp handling, and rider engagement, earning it the moniker 'The Beast.' This premium hyper-naked motorcycle features a potent V-Twin LC8 engine with a displacement of 1301 cc, delivering approximately 180 horsepower and 144 Nm of torque. Its engineering quality is evident in its robust chromium-molybdenum steel trellis frame, advanced WP suspension, and sophisticated electronic rider aids, including multiple ride modes, Traction Control System, and Cornering ABS. This workshop service and repair manual provides comprehensive, step-by-step procedures for maintaining and repairing the 1290 Super Duke R, covering all models, engines, trims, and transmissions. The manual delves into every system, from the engine and fuel system to the brakes, suspension, and electrical components, offering detailed instructions for service, maintenance, troubleshooting, diagnostics, disassembly, and assembly. It includes crucial technical specifications, precise torque values, troubleshooting guides, and detailed wiring diagrams, empowering owners and technicians to perform everything from routine checks and fluid changes to complex component rebuilds and electrical diagnostics, ultimately ensuring the optimal performance and longevity of the vehicle. 🏷️ Basic Information Identification Make: KTM Model: 1290 Super Duke R Model Years: 2014, 2015, 2016 Engine Type: V-Twin Primary Usage: High-performance Naked Sportbike 👋 Introduction Market Position Market Segment: Premium Hyper-Naked Motorcycle Competitive Analysis Key Competitors: BMW S1000R, Ducati Monster 1200, Aprilia Tuono V4 1100 Factory Key Features Vehicle Philosophy: 'The Beast' - renowned for extreme power, sharp handling, and rider engagement Manual Value Proposition Cost Savings: Enables significant savings on maintenance and repair bills compared to dealership labor costs. Preparedness: Essential for proactive maintenance and to address inevitable wear and tear. 📋 Manual Details Coverage Coverage Areas: All Models/Engines/Trim/Transmissions Types Type Manual Type: Workshop Service and Repair Manual Format Format: PDF Download Language Language: English Delivery Delivery Method: Instant Download Page Count Estimated Page Count: Hundreds of pages (exact count not specified, but indicative of a comprehensive manual) Completeness Manual Integrity: COMPLETE and INTACT, without any missing or corrupt parts or pages. 📖 Manual Coverage Systems Systems Covered: General Information, Fork, Triple Clamp, Handlebar, Controls, Shock Absorber, Swingarm, Exhaust, Air Filter, Battery, Lighting System, Storage, Fuel System, Cooling System, Engine Top End, Clutch, Engine Lubrication System, Crankshaft/Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Troubleshooting, Wiring Diagrams Fuel System Details: Coverage includes fuel pump, injectors, fuel filter replacement, and pressure testing. Cooling System Details: Instructions for coolant draining, filling, bleeding, radiator removal/installation, and fan operation. Exhaust System Maintenance: Procedures for exhaust valve operation, exhaust system removal/installation, and exhaust gasket replacement. Wheel And Tire Service: Guidance on wheel bearing replacement, tire mounting/balancing, and wheel removal/installation. Brake System Overhaul: Detailed instructions for brake pad replacement, caliper servicing, master cylinder overhauling, and brake fluid bleeding. Steering Head Maintenance: Procedures for steering head bearing inspection, adjustment, and replacement. Frame Inspection: Guidance on inspecting the frame for damage, cracks, or stress points. Procedures Procedures Included: Service, Maintenance, Troubleshooting, Diagnostic, Repair, Disassembly, Assembly, Cleaning, Reinstallation Torque Specifications: Precise torque values for all critical fasteners, ensuring correct assembly and component integrity. Troubleshooting Guides: Systematic diagnostic procedures for common and uncommon problems, helping to quickly identify root causes. Diagnostic Troubleshooting: Specific troubleshooting trees for electrical faults, engine performance issues, and system malfunctions. Depth Technical Depth: Comprehensive, detailed, step-by-step procedures for professional technicians and experienced DIY enthusiasts Technical Areas Engine Management: Detailed explanation of fuel injection mapping, ignition timing, and electronic throttle control adjustments. Suspension Adjustment: Instructions on setting up the fully adjustable WP suspension (front forks and rear shock) for various riding conditions. Wiring Diagrams: Comprehensive electrical system schematics with component identification and wire routing for accurate diagnosis and repair. Technical Depth Component Rebuilds: In-depth procedures for rebuilding engine components, including cylinder heads, transmission gears, and clutch assemblies. Electrical Diagnostics: Detailed guidance on using diagnostic tools and interpreting fault codes. 📊 Manual Specifications File Characteristics File Format: PDF Print Quality: Full Printable Zoom Capability: YES (Zoom IN/OUT) Requirements Software Requirements: Adobe PDF Reader, WinZip Compatibility Operating Systems: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Code: LC8 (V-Twin) Performance Displacement: 1301 cc Bore X Stroke: 108 mm x 71 mm Horsepower Output: Approx. 180 hp (132 kW) @ 8870 rpm Torque Output: Approx. 144 Nm (106 lb-ft) @ 6750 rpm Fuel System Fuel Delivery: Dual throttle bodies, Ride-by-Wire (RbW) electronic throttle control Ignition: Contactless ignition with dual ignition control Lubrication Oil System: Semi-dry sump lubrication Cooling Cooling System: Liquid-cooled 🔧 Transmission Standard Transmission Type: 6-speed, claw-shifted gearbox Clutch Clutch Type: Pankl slipper clutch, hydraulically actuated Final Drive Final Drive Type: X-ring chain 5/8 x 5/16" 📐 Dimensions Weights Dry Weight: Approx. 185 kg (408 lbs) Curb Weight: Approx. 202 kg (445 lbs) (with all fluids) Fuel Capacity Fuel Tank Capacity:...
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KTM 1290 Super Duke R 2014-2016 Workshop Service ManualKTM 1290 Super Duke R 2014-2016 Workshop Service ManualKTM 1290 Super Duke R 2014-2016 Workshop Service ManualKTM 1290 Super Duke R 2014-2016 Workshop Service Manual
The 1290 Super Duke R, produced for the model years 2014, 2015, and 2016, is a high-performance naked sportbike renowned for its extreme power, sharp handling, and rider engagement, earning it the moniker 'The Beast.' This premium hyper-naked motorcycle features a potent V-Twin LC8 engine with a displacement of 1301 cc, delivering approximately 180 horsepower and 144 Nm of torque. Its engineering quality is evident in its robust chromium-molybdenum steel trellis frame, advanced WP suspension, and sophisticated electronic rider aids, including multiple ride modes, Traction Control System, and Cornering ABS. This workshop service and repair manual provides comprehensive, step-by-step procedures for maintaining and repairing the 1290 Super Duke R, covering all models, engines, trims, and transmissions. The manual delves into every system, from the engine and fuel system to the brakes, suspension, and electrical components, offering detailed instructions for service, maintenance, troubleshooting, diagnostics, disassembly, and assembly. It includes crucial technical specifications, precise torque values, troubleshooting guides, and detailed wiring diagrams, empowering owners and technicians to perform everything from routine checks and fluid changes to complex component rebuilds and electrical diagnostics, ultimately ensuring the optimal performance and longevity of the vehicle.
🏷️ Basic Information
Identification
Make:
KTM
Model:
1290 Super Duke R
Model Years:
2014, 2015, 2016
Engine Type:
V-Twin
Primary Usage:
High-performance Naked Sportbike
👋 Introduction
Market Position
Market Segment:
Premium Hyper-Naked Motorcycle
Competitive Analysis
Key Competitors:
BMW S1000R, Ducati Monster 1200, Aprilia Tuono V4 1100 Factory
Key Features
Vehicle Philosophy:
'The Beast' - renowned for extreme power, sharp handling, and rider engagement
Manual Value Proposition
Cost Savings:
Enables significant savings on maintenance and repair bills compared to dealership labor costs.
Preparedness:
Essential for proactive maintenance and to address inevitable wear and tear.
📋 Manual Details
Coverage
Coverage Areas:
All Models/Engines/Trim/Transmissions Types
Type
Manual Type:
Workshop Service and Repair Manual
Format
Format:
PDF Download
Language
Language:
English
Delivery
Delivery Method:
Instant Download
Page Count
Estimated Page Count:
Hundreds of pages (exact count not specified, but indicative of a comprehensive manual)
Completeness
Manual Integrity:
COMPLETE and INTACT, without any missing or corrupt parts or pages.
📖 Manual Coverage
Systems
Systems Covered:
General Information, Fork, Triple Clamp, Handlebar, Controls, Shock Absorber, Swingarm, Exhaust, Air Filter, Battery, Lighting System, Storage, Fuel System, Cooling System, Engine Top End, Clutch, Engine Lubrication System, Crankshaft/Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Troubleshooting, Wiring Diagrams
Fuel System Details:
Coverage includes fuel pump, injectors, fuel filter replacement, and pressure testing.
Cooling System Details:
Instructions for coolant draining, filling, bleeding, radiator removal/installation, and fan operation.
Exhaust System Maintenance:
Procedures for exhaust valve operation, exhaust system removal/installation, and exhaust gasket replacement.
Wheel And Tire Service:
Guidance on wheel bearing replacement, tire mounting/balancing, and wheel removal/installation.
Brake System Overhaul:
Detailed instructions for brake pad replacement, caliper servicing, master cylinder overhauling, and brake fluid bleeding.
Steering Head Maintenance:
Procedures for steering head bearing inspection, adjustment, and replacement.
Frame Inspection:
Guidance on inspecting the frame for damage, cracks, or stress points.
Procedures
Procedures Included:
Service, Maintenance, Troubleshooting, Diagnostic, Repair, Disassembly, Assembly, Cleaning, Reinstallation
Torque Specifications:
Precise torque values for all critical fasteners, ensuring correct assembly and component integrity.
Troubleshooting Guides:
Systematic diagnostic procedures for common and uncommon problems, helping to quickly identify root causes.
Diagnostic Troubleshooting:
Specific troubleshooting trees for electrical faults, engine performance issues, and system malfunctions.
Depth
Technical Depth:
Comprehensive, detailed, step-by-step procedures for professional technicians and experienced DIY enthusiasts
Technical Areas
Engine Management:
Detailed explanation of fuel injection mapping, ignition timing, and electronic throttle control adjustments.
Suspension Adjustment:
Instructions on setting up the fully adjustable WP suspension (front forks and rear shock) for various riding conditions.
Wiring Diagrams:
Comprehensive electrical system schematics with component identification and wire routing for accurate diagnosis and repair.
Technical Depth
Component Rebuilds:
In-depth procedures for rebuilding engine components, including cylinder heads, transmission gears, and clutch assemblies.
Electrical Diagnostics:
Detailed guidance on using diagnostic tools and interpreting fault codes.
📊 Manual Specifications
File Characteristics
File Format:
PDF
Print Quality:
Full Printable
Zoom Capability:
YES (Zoom IN/OUT)
Requirements
Software Requirements:
Adobe PDF Reader, WinZip
Compatibility
Operating Systems:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Code:
LC8 (V-Twin)
Performance
Displacement:
1301 cc
Bore X Stroke:
108 mm x 71 mm
Horsepower Output:
Approx. 180 hp (132 kW) @ 8870 rpm
Torque Output:
Approx. 144 Nm (106 lb-ft) @ 6750 rpm
Fuel System
Fuel Delivery:
Dual throttle bodies, Ride-by-Wire (RbW) electronic throttle control
Ignition:
Contactless ignition with dual ignition control
Lubrication
Oil System:
Semi-dry sump lubrication
Cooling
Cooling System:
Liquid-cooled
🔧 Transmission
Standard
Transmission Type:
6-speed, claw-shifted gearbox
Clutch
Clutch Type:
Pankl slipper clutch, hydraulically actuated
Final Drive
Final Drive Type:
X-ring chain 5/8 x 5/16"
📐 Dimensions
Weights
Dry Weight:
Approx. 185 kg (408 lbs)
Curb Weight:
Approx. 202 kg (445 lbs) (with all fluids)
Fuel Capacity
Fuel Tank Capacity:
18 Liters (4.75 US gal)
🛡️ Safety Features
Active Features
Electronic Aids:
Multiple ride modes (Sport, Street, Rain), Traction Control System (TCS), Cornering ABS, Motorcycle Stability Control (MSC) with Cornering ABS and Traction Control
Braking System:
Brembo radial monobloc M50 calipers, twin 320mm discs front; Brembo caliper, 240mm disc rear
Passive Features
Frame Type:
Chromium-molybdenum steel trellis frame
💡 Technology Features
Infotainment
Dashboard Type:
Multi-function LCD display with integrated lap timer and diagnostic functions.
Driver Assistance
Ride By Wire:
Enables sophisticated electronic rider aids and smooth throttle response.
Connectivity
Accessory Connectivity:
Provision for optional KTM My Ride connectivity for smartphone integration (calls, music).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 km or annually (refer to manual for precise intervals)
Valve Clearance Check Interval:
Typically every 15,000 km (refer to manual for precise intervals)
Fluid Specifications
Engine Oil Type:
Fully synthetic SAE 10W-50 (e.g., Motorex Power Synt 4T 10W-50 or equivalent meeting JASO MA/MA2 standards)
Coolant Type:
KTM recommend coolant (e.g., Motorex Coolant M3.0 or equivalent based on ethylene glycol)
Brake Fluid Type:
DOT 4
Clutch Fluid Type:
DOT 4 (same as brake fluid)
Known Issues
Common Wear Items:
Chain and sprockets, brake pads, tires due to performance nature.
Potential Electrical:
While generally robust, occasional issues with sensor connections or battery health can occur, addressed by the manual.
📚 Vehicle History
Brand Heritage
Brand Focus:
Known for its 'Ready to Race' philosophy, off-road heritage, and high-performance street bikes.
Model Evolution
Predecessor:
Successor to the 990 Super Duke, introducing a significant leap in performance and technology.
Production
Manufacturing Location:
Austria
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
Consistently praised by motorcycle journalists for its performance, handling, and aggressive styling. Often featured in 'best naked bike' lists.
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