🏷️ Basic Information Identification Make: KTM Model: 200 EXC Model Variant: Enduro Off-Road Codes Chassis Code: Likely 'KTM 200 EXC' designation, specific chassis codes would vary by year and region, often internal. Engine Code: Likely '200 LC2' or similar designation for the 2-stroke engine, specific codes would be within the manual. 👋 Introduction Market Position Market Position: The KTM 200 EXC was positioned as a competitive entry-level to mid-range off-road motorcycle, popular for enduro riding and trail exploration. It offered a potent 2-stroke engine known for its crisp power delivery in a lightweight chassis. Competitive Analysis Competitive Analysis: Competed against other 200cc to 250cc off-road machines from manufacturers like Yamaha (WR200), Honda (CR250, though different class), Suzuki (RM250, different class), and Husqvarna. KTM's strength was often its focused off-road performance and aggressive styling. Key Features Key Features: Lightweight and agile chassis, strong 2-stroke engine performance, robust suspension, KTM's off-road pedigree, often equipped with readily adjustable components for trail riding. 📋 Manual Details Coverage Areas Model Years Covered: 1999, 2000, 2001, 2002, 2003 Page Count Page Count: 158 Manual Type Manual Type: Workshop Service Manual Language Language: English (assumed based on typical market availability, manual content would confirm) Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine disassembly, assembly, internal component inspection and replacement (pistons, rings, crankshaft, bearings, cylinder, head), valve timing (where applicable for 2-stroke port timing), lubrication system. Engine Fuel System: Carburetor disassembly, cleaning, adjustment, jetting information, fuel tank, fuel lines, fuel filter maintenance. Engine Ignition System: Ignition coil, CDI unit, spark plug specifications, troubleshooting ignition faults. Transmission Drivetrain: Clutch operation, adjustment, disassembly and assembly, gearbox internal inspection, gear shift mechanism, chain and sprockets maintenance. Suspension: Front fork maintenance, seal replacement, oil changes, rear shock absorber inspection and service, linkage maintenance. Brakes: Front and rear brake system service, caliper inspection, pad replacement, brake fluid flush and bleed, master cylinder and slave cylinder maintenance. Cooling System: Radiator maintenance, coolant type and capacity, fan operation (if applicable), hose inspection. Electrical System: Wiring diagrams, lighting system, battery maintenance, starter system (if electric start), fuse replacement, troubleshooting electrical circuits. Chassis Frame: Frame inspection for damage, steering head bearing maintenance, swingarm bearing service. Bodywork: Fairing removal and installation, seat, fenders, and other body panel maintenance. Procedures Included Routine Maintenance: Oil changes, filter replacements, chain lubrication and adjustment, spark plug checks, air filter cleaning/replacement. Troubleshooting Diagnostics: Common problems and their solutions, diagnostic charts for engine performance, electrical faults, and running issues. Major Repairs: Engine rebuilds, transmission overhauls, suspension component replacements. Component Overhaul: Detailed instructions for overhauling carburetors, brake calipers, and other wear-prone components. Specifications Settings: Torque specifications for all fasteners, engine tuning settings, suspension sag adjustments. Technical Depth Technical Depth: Comprehensive, covering from basic maintenance to full engine and chassis overhauls. Suitable for home mechanics and professional technicians. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution scans, suitable for printing individual pages or the entire manual. Clarity of diagrams and text is expected to be good for a PDF. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 2-stroke, Single Cylinder Displacement: Approximately 193-200cc (specific value confirmed in manual) Bore X Stroke: Details would be provided in the manual, typically around 62.5mm x 65mm for this displacement. Cooling System: Liquid-cooled Performance Horsepower: Estimated 30-35 HP (specific dyno figures would vary and be in manual) Torque: Details would be in the manual, typically around 20-25 Nm. Fuel System Carburetor Type: Likely a Keihin PWK or similar high-performance 2-stroke carburetor (e.g., 35mm or 38mm). Fuel Type: Unleaded gasoline with appropriate 2-stroke oil pre-mix (specific ratio in manual) Oil Mixture Ratio: Typically 40:1 or 50:1, to be confirmed in the manual. 🔧 Transmission Standard Transmission Type: 6-speed manual sequential gearbox Optional Optional Transmission: N/A (standard configuration for EXC models) Features Clutch Type: Wet multi-plate clutch, hydraulically operated Final Drive: Chain drive 📐 Dimensions Exterior Wheelbase: Typically around 1450-1480 mm (confirm with manual) Seat Height: Typically around 950-970 mm (confirm with manual) Ground Clearance: Typically around 350-380 mm (confirm with manual) Weights Dry Weight: Approximately 100-110 kg (confirm with manual) Fuel Tank Capacity: Typically 9-12 liters (confirm with manual) 🛡️ Safety Features Ratings Safety Ratings: N/A (Off-road motorcycles are not typically subjected to road-legal safety crash test ratings like cars.) Active Features Active Safety Features: Effective braking system (disc brakes front and rear), responsive handling, though rider skill is paramount. Passive Features Passive Safety Features: Robust frame construction, adequate body protection (fenders, handguards often fitted). 💡 Technology Features Infotainment Infotainment Features: N/A (Pure off-road motorcycle, no infotainment systems). Driver Assistance Driver Assistance Features: N/A (No electronic driver assistance systems common on modern street vehicles). Connectivity Connectivity Features: N/A (No connectivity features). 🔧 Maintenance Service Intervals Oil Change Interval: Recommended...