This manual covers the 690 SMC R, a 2012 model renowned for its aggressive supermoto styling and performance-oriented design. Built with a lightweight chassis and a potent 690cc LC4 single-cylinder engine producing approximately 65 horsepower, this motorcycle offers a dynamic riding experience characterized by sharp handling and responsive power delivery. Its engineering quality is evident in features like the APTC anti-hopping clutch, Brembo braking components, and switchable Bosch ABS, making it a highly capable machine for both spirited street riding and occasional off-road excursions. The motorsports heritage is clearly reflected in this model's agile performance and 'Ready to Race' philosophy. This comprehensive English language service and repair manual provides detailed guidance for maintaining and troubleshooting the 690 SMC R. It encompasses a wide range of systems, including in-depth engine overhaul procedures, transmission servicing, chassis maintenance, brake system repairs, and electrical diagnostics. The manual offers step-by-step instructions for regular maintenance tasks such as oil changes and chain care, as well as troubleshooting common issues and performing component replacements. Its technical depth ensures that both owners and professional technicians have the necessary information to keep the motorcycle in optimal condition, covering everything from basic upkeep to advanced repairs. 🏷️ Basic Information Identification Make: KTM Model: 690 SMC R Year: 2012 👋 Introduction Market Position Category: Supermoto / Streetfighter Target Audience: Enthusiasts seeking performance-oriented street motorcycles with off-road handling characteristics. Competitive Analysis Competitors: Ducati Hypermotard, Aprilia Dorsoduro, Yamaha MT-09 (in spirit for naked performance). Key Features Bike Features: Lightweight chassis, potent single-cylinder engine, advanced electronics (for its time), high-quality suspension and braking components, aggressive styling. 📋 Manual Details Coverage Areas Manual Type: Service and Repair Manual Language: English Format: PDF 📖 Manual Coverage Systems Covered Engine: Comprehensive engine overhaul, top-end rebuild, bottom-end inspection, timing chain, valve clearance adjustment, fuel injection system, ignition system, cooling system. Transmission: Gearbox inspection, clutch service and replacement, shift mechanism, lubrication, troubleshooting shifting issues. Chassis: Frame inspection and repair, suspension setup and servicing (front forks, rear shock absorber), steering head bearing maintenance, wheel bearing replacement, swingarm service. Brakes: Front and rear brake system overhaul, hydraulic system bleeding, pad replacement, disc inspection, caliper service. Electrical: Wiring diagrams, starter system, charging system (alternator, regulator/rectifier), lighting systems, instrument cluster, ECU diagnostics, sensor troubleshooting. Fuel System: Fuel pump testing, fuel injector servicing, fuel filter replacement, throttle body cleaning and adjustment. Procedures Included Maintenance: Regular scheduled maintenance, oil and filter changes, air filter cleaning/replacement, spark plug replacement, chain adjustment and lubrication, brake fluid flush. Troubleshooting: Diagnostic procedures for common starting issues, running problems, electrical faults, braking performance, and suspension anomalies. Repair: Step-by-step instructions for component removal, replacement, and reassembly across all major vehicle systems. Technical Depth Depth: Covers everything from basic owner maintenance tasks to advanced engine rebuilds and complete electrical system diagnostics. 📊 Manual Specifications File Format File Type: Searchable PDF Printability: Printable pages Quality: High resolution scans of original factory manual pages Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: LC4 Single Cylinder, 4-stroke, OHC, 4 valves Displacement: 690 cc (690.0 cm³) Bore X Stroke: 102 mm x 84.5 mm Cooling System: Liquid-cooled Performance Horsepower: Approx. 65 hp (48 kW) @ 7,500 rpm Torque: Approx. 70 Nm (51.6 lb-ft) @ 5,500 rpm Fuel System Fuel Injection: Keihin EFI (Electronic Fuel Injection) with 50 mm throttle body Fuel Type: Unleaded premium gasoline (minimum 95 octane recommended) Lubrication Oil Type: Refer to manual for specific grade (e.g., Motorex Power Synt 4T SAE 10W-50 or equivalent JASO MA/MA2 approved motorcycle oil) Oil Capacity: Approx. 1.7 liters (with filter change) Ignition Ignition System: Contactless ignition with electronic advance control Engine Management ECU: Bosch Motronic 🔧 Transmission Standard Transmission Type: 6-speed, claw-shifted Features Clutch: APTC anti-hopping clutch, hydraulically actuated Final Drive: Chain drive (520 O-ring sealed) Lubrication Gearbox Oil Type: Refer to manual for specific grade (e.g., Motorex Gear Oil SAE 80W/90 or equivalent API GL-4 approved) 📐 Dimensions Exterior Length: Approx. 2160 mm (85.0 in) Width: Approx. 860 mm (33.9 in) (incl. mirrors) Height: Approx. 1400 mm (55.1 in) (seat height) Wheelbase: Approx. 1470 mm (57.9 in) Weights Dry Weight: Approx. 137 kg (302 lbs) Fuel Tank Capacity: 12 liters (3.17 US gal) Suspension Front Suspension Travel: 200 mm (7.87 in) Rear Suspension Travel: 220 mm (8.66 in) 🛡️ Safety Features Ratings ABS: Bosch 9MB two-channel ABS (switchable) Active Features Brakes Front: Brembo radial 4-piston caliper, 320 mm floating disc Brakes Rear: Brembo 2-piston caliper, 240 mm disc Passive Features Lighting: Halogen headlight, LED taillight Instrumentation: Digital LCD display with RPM indicator, speed, odometer, trip meters, fuel level. 💡 Technology Features Infotainment Display Type: Digital LCD Instrument Cluster Driver Assistance ABS Functionality: Bosch 9MB ABS system, featuring two channels and a mode to disengage rear ABS for off-road use. Connectivity Diagnostics: On-board diagnostics (OBD) capabilities...