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Download Kymco Mongoose KXR 50 90 KXR50 KXR90 ATV Service Repair Workshop Manual PDF

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Basic Information Identification Make: Kymco Model: Mongoose KXR 50 / KXR 90 Model Codes: KXR50, KXR90 Vehicle Type: ATV (All-Terrain Vehicle) Introduction Market Position Target Audience: Kymco Mongoose KXR 50/90...
Type: Powersports
Satıcı:
Sku: 27151
Download Kymco Mongoose KXR 50 90 KXR50 KXR90 ATV Service Repair Workshop Manual PDF
Basic Information
Identification
Make: Kymco
Model: Mongoose KXR 50 / KXR 90
Model Codes: KXR50, KXR90
Vehicle Type: ATV (All-Terrain Vehicle)
Introduction
Market Position
Target Audience: Kymco Mongoose KXR 50/90 ATV owners and independent repair technicians.
Value Proposition: Provides dealership-level repair and maintenance information for DIY or professional use.
Competitive Analysis
Availability: Offers immediate digital access, bypassing shipping delays.
Key Features
Comprehensiveness: Covers all major systems of the ATV for complete servicing.
Practicality: Printable sections allow for clean workshop use, avoiding damage to original manuals.
Manual Details
Coverage
Manual Type: Service Repair Workshop Manual
Language: English
Format: PDF (Adobe Acrobat)
Delivery Method: Instant Digital Download
Manual Coverage
Systems Covered
Engine: Complete engine overhaul, troubleshooting, diagnostics, tuning, and repair.
General Information: Vehicle identification, specifications, safety precautions, tool recommendations, torque values.
Transmission: Automatic transmission (CVT) system, including belt inspection, clutch operation, and component replacement.
Chassis: Frame inspection, alignment, welding procedures, and component mounting.
Lighting: Headlight, taillight, brake light, and indicator light system diagnosis and repair.
Steering: Steering column, tie rods, knuckles, and wheel alignment procedures.
Seats System: Seat mounting, upholstery, and any associated hardware.
Clutch: Primary and secondary clutch inspection, service, and replacement.
Suspension: Front and rear suspension components, including shocks, springs, bushings, and pivot points.
Locks: Ignition lock, steering lock, and any other locking mechanisms.
Brakes: Hydraulic brake system, including master cylinders, calipers, brake pads, lines, and bleeding procedures.
Lubrication: Lubrication points, fluid capacities, and recommended lubricant types and intervals.
Electrical: Wiring diagrams, battery system, starting system, charging system, ignition system, and lighting circuits.
Frame: Structural integrity, component attachment, and potential repairs.
Fuel System: Carburetor disassembly, cleaning, adjustment, fuel tank, fuel lines, and fuel filter.
Battery: Battery testing, charging, maintenance, and replacement procedures.
Procedures Included
Maintenance: Scheduled maintenance, fluid checks, lubrication, filter replacements, spark plug service.
Troubleshooting: Diagnostic charts for common problems, symptom-based troubleshooting guides.
Repair: Step-by-step instructions for component removal, disassembly, assembly, and reinstallation.
Overhaul: Detailed procedures for complete engine, transmission, and other major component overhauls.
Adjustments: Carburetor tuning, brake adjustments, chain tensioning (if applicable).
Technical Depth
Diagnostic Level: Comprehensive diagnostic procedures for electrical and mechanical systems.
Rebuild Capability: Detailed instructions suitable for complete engine and component rebuilds.
Wiring Diagrams: High-quality, detailed electrical wiring diagrams for all circuits.
Torque Specifications: Precise torque values for all critical fasteners.
Manual Specifications
File Characteristics
File Format: PDF
Searchable Text: Assumed searchable within PDF, enabling quick information retrieval.
Print Quality: Printable sections or full manual for workshop use.
Compatibility: PC and Mac compatible.
File Size Consideration: Some files may be large, requiring high-speed internet.
Engine Specifications
Primary Engine
Engine Type: Air-cooled, 4-stroke (specific configurations vary between 50cc and 90cc models)
Displacement 50Cc: Approximately 49.4 cc (specific model dependent)
Displacement 90Cc: Approximately 89.5 cc (specific model dependent)
Performance
Horsepower Output: Detailed specifications available within the manual for both 50cc and 90cc variants.
Torque Output: Detailed specifications available within the manual for both 50cc and 90cc variants.
Fuel System
Fuel Delivery: Carbureted (specific carburetor model and tuning information included).
Fuel Type: Unleaded gasoline (refer to manual for specific octane rating recommendations).
Transmission
Standard
Type: Automatic Continuously Variable Transmission (CVT)
Optional
Gearing: CVT provides continuously variable gear ratios.
Features
Clutch Type: Automatic centrifugal clutch system.
Drive System: Chain drive (refer to manual for chain maintenance and adjustment specifications).
Dimensions
Exterior
Length: Specific dimensions for KXR50 and KXR90 available in manual.
Width: Specific dimensions for KXR50 and KXR90 available in manual.
Height: Specific dimensions for KXR50 and KXR90 available in manual.
Weights
Dry Weight: Specific dry weight for KXR50 and KXR90 available in manual.
Curb Weight: Specific curb weight for KXR50 and KXR90 available in manual.
Safety Features
Ratings
Atv Standards: Adherence to relevant ATV safety standards and regulations (details in manual).
Active Features
Braking System: Hydraulic disc brakes front and rear (detailed specifications in manual).
Lighting Visibility: Headlights, taillight, and brake light for enhanced visibility.
Passive Features
Handlebar Design: Ergonomic handlebar design for control and stability.
Technology Features
Infotainment
Features: Basic instrumentation, typically including speedometer, odometer, and indicator lights. Advanced infotainment is not a feature of this ATV model.
Driver Assistance
Features: No electronic driver assistance systems expected on these models.
Maintenance
Service Intervals
Oil Change Interval: Refer to manual for specific mileage or time-based intervals.
Air Filter Cleaning: Recommended cleaning/replacement intervals provided in the manual.
Spark Plug Service: Specific service intervals for spark plug inspection and replacement detailed in the manual.
Fluid Specifications
Engine Oil Type: Refer to manual for specific SAE viscosity grade and API classification (e.g., SAE 10W-40, API SG or higher).
Engine Oil Capacity: Specific oil capacity for KXR50 and KXR90 provided in the manual.
Gear Oil Type: Refer to manual for specific gear oil specifications for the final drive.
Brake Fluid Type: DOT 3 or DOT 4 hydraulic brake fluid (refer to manual for exact specification).
Known Issues
Common Wear Items: CVT belt wear, brake pad wear, suspension bushing wear are common items addressed by regular maintenance.
Carburetor Adjustment: Carburetor performance can be sensitive to altitude and fuel quality, requiring periodic adjustment.
Vehicle History
Brand Heritage
Kymco Legacy: Kymco (Kwang Yang Motor Co., Ltd.) is a Taiwanese company known for its scooters, motorcycles, and ATVs.
Model Evolution
Mongoose Line: The Mongoose series is Kymco's range of sport and utility ATVs, often catering to youth and entry-level riders.
Production
Manufacturing Origin: Taiwan
Awards & Recognition
Recognitions
Model Specific Awards: Specific awards for Kymco Mongoose models are not widely publicized; focus is on performance and affordability.
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