Leyland EA 350 420 440 Complete Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Leyland Model: EA 350, 420, 440 Codes Chassis Codes: EA350, EA420, EA440 (likely chassis designations reflecting payload or gross vehicle weight) 👋 Introduction Market Position Vehicle Type: Light to medium commercial vehicle (likely van, chassis cab, or truck based on designation). Original Purpose: Designed for commercial applications, offering robust construction and utility for various business needs. Competitive Analysis Competitors: Likely competed with vehicles from Ford (Transit), Bedford (CF), and other European commercial vehicle manufacturers of its era. Key Features Dv Features: Durability, practicality, modularity for different body styles, potential for a range of engine and drivetrain options. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive service and repair for Leyland EA 350, 420, and 440 models. Secondary Coverage: All models, engines, trim levels, and transmission types within the EA 350/420/440 series. Page Count Estimated Page Count: High (typical for complete workshop manuals covering multiple variants, likely 500+ pages, though not explicitly stated). Manual Type Type: Complete Workshop Service Repair Manual Language Language: English (implied by product description and target market) Format Digital Format: Downloadable (PDF compatible) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine overhaul, cylinder head, block, crankshaft, pistons, camshafts, timing, lubrication system, cooling system. Fuel System: Fuel injection (type unspecified, likely diesel for this era/type of vehicle), fuel pump, injectors, filters, lines. Exhaust System: Exhaust manifolds, pipes, mufflers, emissions control (if applicable). Transmission Manual: Manual gearbox overhaul, clutch, shifting mechanism, drive shafts. Transmission Automatic: Coverage for automatic transmissions if offered as an option (not explicitly stated, but common for heavier-duty vehicles of this era). Driveline: Propeller shafts, differentials, axle assemblies, hub reduction (if applicable). Brakes Hydraulic: Brake system overhaul, master cylinder, wheel cylinders, brake lines, fluid maintenance. Brakes Air: If equipped with air brakes, comprehensive coverage including compressor, reservoirs, valves, actuators. Steering: Steering column, steering gear (e.g., recirculating ball, power steering pump and system), linkages. Suspension: Front and rear suspension components, springs (leaf, coil), shock absorbers, bushes, alignment procedures. Electrical System Charging: Alternator, voltage regulator, battery system, wiring harnesses for charging circuit. Electrical System Starting: Starter motor, solenoid, ignition switch, wiring harnesses for starting circuit. Electrical System Lighting: Headlights, taillights, turn signals, interior lights, fuses, relays, switches. Electrical System Instruments: Dashboard instruments (speedometer, tachometer, fuel gauge, temperature gauge), warning lights, sensors. Body Exterior: Body panel removal and installation, doors, fenders, hood, grille, bumpers, glass replacement. Body Interior: Dashboard removal, seat mounting, trim panels, carpeting, sound deadening. HVAC: Heater system, ventilation, air conditioning (if factory-fitted) components and service. Chassis Frame: Frame inspection, repairs, component mounting points. Procedures Included Routine Maintenance: Oil changes, filter replacements, lubrication points, fluid checks and top-ups, belt adjustments. Diagnostic Troubleshooting: Step-by-step fault finding for common and uncommon issues across all systems. Component Overhaul: Complete engine, transmission, differential, brake caliper, steering box rebuilds. Component Replacement: On-vehicle replacement of major components like alternators, starters, radiators, water pumps, fuel pumps. Adjustment Procedures: Valve adjustments, ignition timing (if applicable), brake shoe/pad adjustment, parking brake adjustment. Electrical Diagnostics: Wiring diagrams, circuit testing, component testing procedures. Body Repair: Procedures for dent removal, panel straightening, welding, rust repair (if detailed). Wheel Alignment: Specifications and procedures for front wheel alignment (caster, camber, toe). Wheel Bearing Service: Inspection, repacking, and adjustment of wheel bearings. Chassis Lubrication: Identification of grease points and recommended lubrication schedule. Technical Depth Depth: Comprehensive, from basic maintenance to in-depth engine and driveline rebuilds, suitable for professional technicians and experienced DIY mechanics. 📊 Manual Specifications File Format Compatibility: Compatible with all PC & MAC computers, tablets, and mobile phones. Requires Adobe Reader. Print Quality Printability: High quality, printable by chapter or full document. Binding Type Binding: N/A (Downloadable format) Paper Type Paper Quality: N/A (Downloadable format) ⚙️ Engine Specifications Primary Engine Engine Family: Leyland 4.180/4.203/4.236 (typical diesel engines used in British commercial vehicles of this period, though specific engines for EA models are not listed). Performance Horsepower Range: Estimated 60-80 HP (typical for diesel engines of this displacement and era in commercial applications). Torque Range: Estimated 100-150 lb-ft (torque is crucial for commercial vehicles). Fuel System Injection Type: Likely direct injection or indirect injection diesel. Specific system (e.g., Bosch, CAV) not specified. Cooling System Type: Water-cooled, typically with a front-mounted radiator and fan. Lubrication Oil Capacity: Typically 5-7 liters (API CD or similar for diesel engines of the period). 🔧 Transmission Standard Type: Likely a 4-speed or 5-speed manual transmission as standard for commercial vehicles. Optional Type: Possible options may have included a 5-speed or overdrive transmission. Automatic transmission less common but not impossible for certain applications. Features Clutch: Single dry plate clutch, hydraulically or cable actuated. 📐 Dimensions Exterior Wheelbase Range: Variable depending on specific body style (e.g., van, chassis-cab). Typical range could be 2.5m to 3.5m. Weights Gvwr Range: 3.5 to 4.4 tonnes (based on EA 350, 420, 440 designations which often relate to...
Specifications and procedures for front wheel alignment (caster, camber, toe).
Wheel Bearing Service:
Inspection, repacking, and adjustment of wheel bearings.
Chassis Lubrication:
Identification of grease points and recommended lubrication schedule.
Technical Depth
Depth:
Comprehensive, from basic maintenance to in-depth engine and driveline rebuilds, suitable for professional technicians and experienced DIY mechanics.
📊 Manual Specifications
File Format
Compatibility:
Compatible with all PC & MAC computers, tablets, and mobile phones. Requires Adobe Reader.
Print Quality
Printability:
High quality, printable by chapter or full document.
Binding Type
Binding:
N/A (Downloadable format)
Paper Type
Paper Quality:
N/A (Downloadable format)
⚙️ Engine Specifications
Primary Engine
Engine Family:
Leyland 4.180/4.203/4.236 (typical diesel engines used in British commercial vehicles of this period, though specific engines for EA models are not listed).
Performance
Horsepower Range:
Estimated 60-80 HP (typical for diesel engines of this displacement and era in commercial applications).
Torque Range:
Estimated 100-150 lb-ft (torque is crucial for commercial vehicles).
Fuel System
Injection Type:
Likely direct injection or indirect injection diesel. Specific system (e.g., Bosch, CAV) not specified.
Cooling System
Type:
Water-cooled, typically with a front-mounted radiator and fan.
Lubrication
Oil Capacity:
Typically 5-7 liters (API CD or similar for diesel engines of the period).
🔧 Transmission
Standard
Type:
Likely a 4-speed or 5-speed manual transmission as standard for commercial vehicles.
Optional
Type:
Possible options may have included a 5-speed or overdrive transmission. Automatic transmission less common but not impossible for certain applications.
Features
Clutch:
Single dry plate clutch, hydraulically or cable actuated.
📐 Dimensions
Exterior
Wheelbase Range:
Variable depending on specific body style (e.g., van, chassis-cab). Typical range could be 2.5m to 3.5m.
Weights
Gvwr Range:
3.5 to 4.4 tonnes (based on EA 350, 420, 440 designations which often relate to GVWR).
🛡️ Safety Features
Ratings
Crash Test Data:
Limited crash test data available for commercial vehicles of this era. Safety features were generally basic.
Active Features
Brakes:
Hydraulic disc front / drum rear or drum all around. Air brakes possible on heavier variants.
Passive Features
Seatbelts:
Lap belts or 3-point seatbelts in the cabin, depending on year and market.
💡 Technology Features
Infotainment
Features:
Basic, typically consisting of a radio (AM/FM) and possibly a cassette player. No advanced infotainment or connectivity expected.
Driver Assistance
Features:
Limited to standard safety equipment of the era, such as mirrors and basic lighting. No electronic driver aids.
Connectivity
Features:
None beyond basic vehicle electrical systems.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000 - 10,000 km or 6-12 months, depending on operating conditions and oil specification.
Filter Replacement:
Engine oil filter, fuel filter, air filter to be replaced at oil change intervals or as specified.
Fluid Specifications
Engine Oil:
API CD or CE (for diesel), viscosity typically 15W-40 or 20W-50.
Coolant:
Ethylene glycol-based antifreeze, mixed with distilled water (50/50 ratio). Specific type depends on manufacturer recommendations.
Brake Fluid:
DOT 3 or DOT 4 hydraulic fluid (if hydraulic brakes are used).
Transmission Fluid:
GL-4 or GL-5 gear oil, viscosity typically 75W-90 or 80W-90. Automatic transmission fluid (ATF) if applicable.
Known Issues
Rust Corrosion:
Common issue in vehicles of this age, particularly in exposed body panels and chassis components. Thorough inspection advised.
Diesel Injection System:
Wear and tear on injection pumps and injectors can lead to poor starting, rough running, and reduced power. Requires specialist knowledge for repair.
Electrical Faults:
Aging wiring harnesses, corroded connections, and failing switches can cause intermittent electrical problems.
📚 Vehicle History
Brand Heritage
Manufacturer:
Leyland Vehicles Limited, a prominent British manufacturer of buses, trucks, and vans.
Model Evolution
Production Era:
Likely produced in the late 1970s to early 1980s, following the trend of modernizing commercial vehicle lineups.
Production
Manufacturing Location:
United Kingdom.
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