🏷️ Basic Information Identification Make: Linde Model: Order Picker Truck Type 015 Covered Model Variant: V10-02 👋 Introduction Market Position Market Segment: Industrial Logistics Equipment - Order Picking Trucks Target Audience: Maintenance technicians, service engineers, and technically proficient operators of Linde Order Picker Trucks. Competitive Analysis Manufacturer Focus: Linde Material Handling is a global leader in forklifts and warehouse equipment, known for robust engineering and efficiency. Key Features Manual Utility: Provides essential, factory-authorized information for maintaining and repairing the Linde V10-02 order picker, ensuring operational efficiency and safety. Technical Documentation Standard: Adheres to factory standards for technical manuals, including detailed diagrams and systematic troubleshooting. Content Type: Factory-authorized training and workshop manual, ensuring accuracy and completeness for repair and maintenance personnel. 📋 Manual Details Coverage Areas General Coverage: Comprehensive service and repair for the Linde Order Picker Truck Type 015, Model V10-02. Page Count Page Count: 216 Manual Type Manual Type: Factory Service Training (Workshop) Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Electrical System: Covers vehicle data, signs, travel speed (aisle/outside), temperature monitor, travel motor terminals, vehicle control system (FZS), FZS flashing codes, FZS versions, input/output assignment, power outputs, travel enable, operating console position and adjustment, teaching FZS2, 2nd operating console, pedestrian operating mode, end-of-aisle safety system (EASS), EASS inductive and magnetic functions, EASS error codes, proximity switch testing, speed sensor, ABÜ - Braking monitor, travel control block diagram, main current section terminals, BDI/HM pin assignment and functions, travel control software parameters and diagnostics, hand-held programming unit operation and menus. Powertrain: Covers travel motor (general, technical data, removing/installing, maintenance, brush mechanism, commutator, bearings), drive wheel (removing/installing), gear (removing/installing, oil change methods, checking oil level, lubricating bogie bearing). Braking System: Details electromagnetic spring brake (general, function, removal, rotor checking, brake clearance adjustment process, braking force adjustment, maintenance, deceleration measurement). Hydraulic System: Includes hydraulic circuit plan, block diagrams (NO/HO, NM/HM), pump unit components (non-return valve, pump motor, pressure release valve), carbon brush replacement for pump motors (NO, NM, HO, HM), hydraulic oil change, bleeding lift cylinders and hydraulic system, distributor block, bubble reservoir, hydraulic hoses, cylinders (support, main lift cylinder for NO/NM & HO/HM removal/dismantling, additional lift cylinder for NM/HM removal/dismantling), line break protection. Steering System: Covers block diagram, pin assignment, setpoint potentiometers (steering wheel, steering knob), actual value potentiometer, quick start, travel on curves function, steering lock. Control Systems: Details Vehicle Control System (FZS), FZS error diagnosis (flashing codes, table of functions), applications (pedestrian operating mode, 2nd operating console switch-over, power outputs, travel enable), operating console (elements, removal/installation, wheel position display adjustment, teaching in FZS2), End-of-Aisle Safety System (EASS) Universal, EASS Inductive, EASS Magnetic (bistable) functions and monitoring, proximity switch mounting and testing, magnetic switch description, switching magnet description and handling, speed sensor (terminals, signal sequence, testing), ABÜ - Braking Monitor (block diagram, pin assignment, functions, travel on curves, signal adaptation, flashing error codes), Travel Control (block diagram, main current section, pin assignment, function description, braking modes, operating modes table, hour meter, service hour meter, battery discharge indicator monitoring and error display, test procedure), Direction Sender (replacement), BDI/HM (pin assignment, function, error display, battery discharge indicator, hour meter), Travel Control Software (connection, parameter setting, test, diagnosis, file menu, parameter summary, battery discharge curves, parameter list and description, errors displayed with flashing code, error code list, tester table, making connection, errors - current/stored, teaching in - procedure, setpoint potentiometer, actual value potentiometer, tester - speed measurement, amplifier data, digital inputs/outputs, travel on curves active, deadman, steering wheel/knob, steering OK, steering motor contactor, safety relay, potentiometer voltages, supply voltage of actual/setpoint values, setpoint voltage at steering wheel, actual value voltages at drive wheel, table of errors), Hand-held Programming Unit (operating elements, switching on/off, language selection, parameter setting, program menu, special program menu, resetting, loading/deleting settings, display contrast, information display, test menu, current errors, error history). Auxiliary Systems: Covers idling wheels, cylinder support, bubble reservoir, and windscreen. Control Software: Dedicated section on Travel Control Software, detailing parameter setting, diagnosis, error codes, and use of testers, highlighting the advanced electronic control of the truck. Control Modules: Extensive coverage of the Vehicle Control System (FZS) and related control software, indicating its central role in the truck's operation and diagnostics. Procedures Included Maintenance: General maintenance procedures, safety instructions, handling fuels and lubricants, brake functional checks (deadman, neutral, reversing), brake lining wear, brake clearance adjustment, battery checks (electrolyte level/density, cleaning, lock), battery charger function test, steering ease of movement and angle checks, toothed gear ring, lifting chains (damage check, elongation, replacement, repair, lubrication, cleaning), hydraulic tank volume and seals, wheel wear and bearings, castor wheels, motor carbon brush checks, gear oil change, mast roller and guide roller checks, windscreen, lifting cylinder guides, forks, chain adjustment, pump assembly carbon brushes and oil level, lubrication plan. Troubleshooting: Includes error diagnosis for Vehicle Control System (FZS)...