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Linde Electric Reach Truck Type 115-11/12: R10 R12 R14 R16 R20 Service Training (Workshop) Manual

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🏷️ Basic Information Identification Make: Linde Model: Electric Reach Truck Type 115-11/12 Covered Models: R10C-11, R12C-11, R14-12, R14C-11, R14HD-12, R14N-12, R16-12, R16HD-12, R16N-12, R20-12, R20N-12 Type: Electric Reach Truck Codes Product Code Reference: Type 115-11/12 👋 Introduction Market Position Industry Segment: Material Handling Equipment - Electric Reach Trucks Target User: Service technicians, maintenance personnel, and engineers working with Linde Electric Reach Trucks Competitive Analysis Competitors: Crown, Raymond, Jungheinrich, Toyota Material Handling Key Features Manual Type: Original Factory Service Training (Workshop) Manual - ensuring accuracy and completeness Technical Resources: Includes critical circuit diagrams, diagnostic codes, and detailed service plans for various operating environments (standard and cold store) Digital Format: PDF download for easy access, storage, and searching 📋 Manual Details Coverage Areas Primary Coverage: Service Training (Workshop) for Linde Electric Reach Truck Type 115-11/12 Specific Models Covered: R10C-11, R12C-11, R14-12, R14C-11, R14HD-12, R14N-12, R16-12, R16HD-12, R16N-12, R20-12, R20N-12 Page Count Service Training Manual: 275 Pages Circuit Diagrams: 50 Pages Manual Type Type: Factory Service Training (Workshop) Manual Language Language: English Format Format: ZIP Download Included Files: Service Training Manual (PDF), Circuit Diagrams (PDF) 📖 Manual Coverage Systems Covered Powertrain: Traction Motor, Mechanical Drive Axle, Gearbox Chassis And Body: Covers and Panelling, Steering Binnacle, Operator's Console, Operator's Seat, Battery Carrier Undercarriage: Electrical Steering (GEN1 & GEN2), Wheels and Tyres, Load Wheels, Brake Installation, Hydraulic Braking System, Traction Motor Brake, Load Wheel Brakes Controls: Drive and Brake Controls, Accelerator and Brake Pedals, Operating Elements, Joysticks Electrical Electronic: Battery and Accessories, Electrical Control (AC Control), Connector Locations, Fuses, Emergency Isolator, 13 Volt Power Supply, Control Module (LDC 61), Charge Resistor Module, Traction Control, Hydraulic Control, Steering Control, Operator's Display, EMC Compliance Hydraulics: Operating Hydraulics, Hydraulic Oil and Suction Filter Change, Valve Block, Hydraulic Valve Block, Load Lift System, Mast Unit, Hydraulic Cylinders, Load Support, Forks Procedures Included General Service: Covers and Cowlings Removal/Installation, Emergency Lower, Emergency Steering and Parking Brake Release, Securing for Transportation, Slinging the Truck, Towing Procedure, Jacking the Truck Maintenance Schedules: Service Plans (Standard: 50h, 1000h, 2000h, 5000h, 10000h), Service Plans (Cold Store: 50h, 250h intervals, 1000h, 2500h, 5000h) Diagnostics And Troubleshooting: Diagnostics Overview, Canbox, Pathfinder, Traction Diagnostic Codes, Hydraulic Diagnostic Codes, Steering Diagnostic Codes (GEN1 & GEN2), Display Diagnostic Codes, LAC Diagnostic Codes (Traction & Hydraulic) Repair And Overhaul: Traction Motor Repair, Drive Axle Repair, Gearbox Overhaul, Steering System Repair, Brake System Repair, Mast Unit Dismantling and Overhaul, Hydraulic Cylinder Repair and Bleeding Electrical System Repair: Battery System Servicing, Control Module Diagnostics and Replacement, Traction Power Module Repair, Hydraulic Power Module Repair, Joystick Calibration and Repair, Sensor Replacement (Steering, Lift Stop), Wiring Harness Inspection and Repair Technical Depth Depth: Comprehensive Service Training for Technicians Diagnostic Capabilities: Detailed diagnostic codes for traction, hydraulic, and steering systems; includes software tools (Canbox, Pathfinder) Schematics And Diagrams: Includes detailed electrical circuit diagrams (GEN1/GEN2 steering, various options) and hydraulic circuit diagrams Repair Instructions: Step-by-step illustrated instructions for component removal, installation, and overhaul 📊 Manual Specifications File Format Primary Format: PDF Container Format: ZIP Print Quality Image Quality: High Quality Illustrated Diagram Clarity: Clear and detailed circuit diagrams Binding Type Binding: N/A (Digital Download - PDF) Paper Type Paper Type: N/A (Digital Download - PDF) ⚙️ Engine Specifications Primary Engine Type: Electric Motor (AC) Power Source: Battery System Performance Motor Details: Covered in detail under 'Motor' and 'Electrical Control - Traction' sections Fuel System Type: N/A (Electric Vehicle) 🔧 Transmission Standard Drive: Integrated Drive Axle with Electric Motor Optional Gearbox Details: Service and repair for the gearbox is detailed in the 'Axles' section Features Regenerative Braking: Detailed in the 'Electrical control - Traction' section 📐 Dimensions Exterior Chassis Type: Reach Truck Configuration Weights Battery Carrier: Covered in 'Chassis, bodywork and fittings' section 🛡️ Safety Features Ratings General Safety: Dedicated 'Safety' section with maintenance safety guidelines Active Features Braking System: Hydraulic braking system, Traction motor brake, Load wheel brakes Steering System: Electrical steering (GEN1 & GEN2) with detailed diagnostics and troubleshooting Lift Safety: Lift stop sensor detailed in 'Electrical control - Hydraulics' Passive Features Operator Interface: Operator's console, operator's seat, joysticks designed for safe operation Emergency Systems: Emergency lower, emergency steering, parking brake release procedures Electrical Safety: Fuse protection, emergency isolator, safety precautions in electrical control sections, EMC compliance 💡 Technology Features Infotainment Operator Display: Details on the operator's display and its diagnostic functions Driver Assistance Speed Reduction: Switch controlled speed reduction and 8.5 m switch mentioned Curve Control: Curve control functionality detailed Connectivity Diagnostic Interface: Canbox and Pathfinder software for diagnostics and system updates Electrical Control Systems Traction Control Module: Detailed information on Traction Power Module, AC Control operation Hydraulic Control Module: Detailed information on Hydraulic Power Module, valve voltage supply Steering Control Module: Detailed information on Steering Motor, Steering Wheel Potentiometer/Sensor, Drive Wheel Position Potentiometer/Sensor 🔧 Maintenance Service Intervals Standard Plans: 50, 1000, 2000, 5000,...
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Linde Electric Reach Truck Type 115-11/12: R10 R12 R14 R16 R20 Service Training (Workshop) Manual
🏷️ Basic Information
Identification
Make:
Linde
Model:
Electric Reach Truck Type 115-11/12
Covered Models:
R10C-11, R12C-11, R14-12, R14C-11, R14HD-12, R14N-12, R16-12, R16HD-12, R16N-12, R20-12, R20N-12
Type:
Electric Reach Truck
Codes
Product Code Reference:
Type 115-11/12
👋 Introduction
Market Position
Industry Segment:
Material Handling Equipment - Electric Reach Trucks
Target User:
Service technicians, maintenance personnel, and engineers working with Linde Electric Reach Trucks
Competitive Analysis
Competitors:
Crown, Raymond, Jungheinrich, Toyota Material Handling
Key Features
Manual Type:
Original Factory Service Training (Workshop) Manual - ensuring accuracy and completeness
Technical Resources:
Includes critical circuit diagrams, diagnostic codes, and detailed service plans for various operating environments (standard and cold store)
Digital Format:
PDF download for easy access, storage, and searching
📋 Manual Details
Coverage Areas
Primary Coverage:
Service Training (Workshop) for Linde Electric Reach Truck Type 115-11/12
Specific Models Covered:
R10C-11, R12C-11, R14-12, R14C-11, R14HD-12, R14N-12, R16-12, R16HD-12, R16N-12, R20-12, R20N-12
Page Count
Service Training Manual:
275 Pages
Circuit Diagrams:
50 Pages
Manual Type
Type:
Factory Service Training (Workshop) Manual
Language
Language:
English
Format
Format:
ZIP Download
Included Files:
Service Training Manual (PDF), Circuit Diagrams (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Traction Motor, Mechanical Drive Axle, Gearbox
Chassis And Body:
Covers and Panelling, Steering Binnacle, Operator's Console, Operator's Seat, Battery Carrier
Undercarriage:
Electrical Steering (GEN1 & GEN2), Wheels and Tyres, Load Wheels, Brake Installation, Hydraulic Braking System, Traction Motor Brake, Load Wheel Brakes
Controls:
Drive and Brake Controls, Accelerator and Brake Pedals, Operating Elements, Joysticks
Electrical Electronic:
Battery and Accessories, Electrical Control (AC Control), Connector Locations, Fuses, Emergency Isolator, 13 Volt Power Supply, Control Module (LDC 61), Charge Resistor Module, Traction Control, Hydraulic Control, Steering Control, Operator's Display, EMC Compliance
Hydraulics:
Operating Hydraulics, Hydraulic Oil and Suction Filter Change, Valve Block, Hydraulic Valve Block, Load Lift System, Mast Unit, Hydraulic Cylinders, Load Support, Forks
Procedures Included
General Service:
Covers and Cowlings Removal/Installation, Emergency Lower, Emergency Steering and Parking Brake Release, Securing for Transportation, Slinging the Truck, Towing Procedure, Jacking the Truck
Maintenance Schedules:
Service Plans (Standard: 50h, 1000h, 2000h, 5000h, 10000h), Service Plans (Cold Store: 50h, 250h intervals, 1000h, 2500h, 5000h)
Diagnostics And Troubleshooting:
Diagnostics Overview, Canbox, Pathfinder, Traction Diagnostic Codes, Hydraulic Diagnostic Codes, Steering Diagnostic Codes (GEN1 & GEN2), Display Diagnostic Codes, LAC Diagnostic Codes (Traction & Hydraulic)
Repair And Overhaul:
Traction Motor Repair, Drive Axle Repair, Gearbox Overhaul, Steering System Repair, Brake System Repair, Mast Unit Dismantling and Overhaul, Hydraulic Cylinder Repair and Bleeding
Electrical System Repair:
Battery System Servicing, Control Module Diagnostics and Replacement, Traction Power Module Repair, Hydraulic Power Module Repair, Joystick Calibration and Repair, Sensor Replacement (Steering, Lift Stop), Wiring Harness Inspection and Repair
Technical Depth
Depth:
Comprehensive Service Training for Technicians
Diagnostic Capabilities:
Detailed diagnostic codes for traction, hydraulic, and steering systems; includes software tools (Canbox, Pathfinder)
Schematics And Diagrams:
Includes detailed electrical circuit diagrams (GEN1/GEN2 steering, various options) and hydraulic circuit diagrams
Repair Instructions:
Step-by-step illustrated instructions for component removal, installation, and overhaul
📊 Manual Specifications
File Format
Primary Format:
PDF
Container Format:
ZIP
Print Quality
Image Quality:
High Quality Illustrated
Diagram Clarity:
Clear and detailed circuit diagrams
Binding Type
Binding:
N/A (Digital Download - PDF)
Paper Type
Paper Type:
N/A (Digital Download - PDF)
⚙️ Engine Specifications
Primary Engine
Type:
Electric Motor (AC)
Power Source:
Battery System
Performance
Motor Details:
Covered in detail under 'Motor' and 'Electrical Control - Traction' sections
Fuel System
Type:
N/A (Electric Vehicle)
🔧 Transmission
Standard
Drive:
Integrated Drive Axle with Electric Motor
Optional
Gearbox Details:
Service and repair for the gearbox is detailed in the 'Axles' section
Features
Regenerative Braking:
Detailed in the 'Electrical control - Traction' section
📐 Dimensions
Exterior
Chassis Type:
Reach Truck Configuration
Weights
Battery Carrier:
Covered in 'Chassis, bodywork and fittings' section
🛡️ Safety Features
Ratings
General Safety:
Dedicated 'Safety' section with maintenance safety guidelines
Active Features
Braking System:
Hydraulic braking system, Traction motor brake, Load wheel brakes
Steering System:
Electrical steering (GEN1 & GEN2) with detailed diagnostics and troubleshooting
Lift Safety:
Lift stop sensor detailed in 'Electrical control - Hydraulics'
Passive Features
Operator Interface:
Operator's console, operator's seat, joysticks designed for safe operation
Emergency Systems:
Emergency lower, emergency steering, parking brake release procedures
Electrical Safety:
Fuse protection, emergency isolator, safety precautions in electrical control sections, EMC compliance
💡 Technology Features
Infotainment
Operator Display:
Details on the operator's display and its diagnostic functions
Driver Assistance
Speed Reduction:
Switch controlled speed reduction and 8.5 m switch mentioned
Curve Control:
Curve control functionality detailed
Connectivity
Diagnostic Interface:
Canbox and Pathfinder software for diagnostics and system updates
Electrical Control Systems
Traction Control Module:
Detailed information on Traction Power Module, AC Control operation
Hydraulic Control Module:
Detailed information on Hydraulic Power Module, valve voltage supply
Steering Control Module:
Detailed information on Steering Motor, Steering Wheel Potentiometer/Sensor, Drive Wheel Position Potentiometer/Sensor
🔧 Maintenance
Service Intervals
Standard Plans:
50, 1000, 2000, 5000, 10000 operating hour service plans
Cold Store Plans:
Specific service plans for cold store environments at various hour intervals (50h, 250h, 1000h, 2500h, 5000h)
Fluid Specifications
Lubricants:
Recommended lubricants are specified in a dedicated section
Hydraulic Oil:
Procedure for changing hydraulic oil and suction filter is included
Known Issues
Common Failure Points:
Steering system (GEN1/GEN2), traction control, hydraulic valve blocks are common areas for detailed diagnostics and repair instructions in this manual
Torque Specifications
Standard Torques:
Specified in a dedicated section for proper assembly
Non Standard Torques:
Specified in a dedicated section for specialized components
📚 Vehicle History
Brand Heritage
Manufacturer:
Linde Material Handling - a well-established manufacturer of industrial trucks
Model Evolution
Generation Distinction:
Distinguishes between GEN1 and GEN2 steering systems based on serial number, indicating product evolution
Production
Manufacturing Focus:
Focus on electric reach trucks designed for warehouse and material handling applications
🏆 Awards & Recognition
Recognitions
Industry Recognition:
Linde is a highly regarded manufacturer in the material handling industry, known for quality and innovation.
Certifications
Iso Certification:
While not directly stated for the manual, Linde typically adheres to strict ISO quality standards in manufacturing and documentation.
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