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Linde Diesel Forklift 393 Series: H25D H30D H35D Operating Manual (User Manual)

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🏷️ Basic Information Identification Make: Linde Model: 393 Series Diesel Forklift Truck Covered Models: H25D, H30D, H35D Codes Series Code: 393 👋 Introduction Market Position Market Position: Linde's 393 series represents a robust and reliable line of diesel-powered forklift trucks designed for demanding industrial applications, offering a balance of performance, efficiency, and operator comfort. Competitive Analysis Competitive Analysis: Competes with similar class diesel forklift trucks from manufacturers like Hyster, Yale, Komatsu, and Toyota, often differentiated by Linde's engineering focus on operator ergonomics, fuel efficiency, and robust drivetrain components. Key Features Key Features: Diesel engine power, dual or single pedal operation, advanced lifting systems, optional auxiliary hydraulics, comprehensive safety features, and the inclusion of Linde Forklift Data Management (LFM) for operational monitoring. 📋 Manual Details Coverage Areas Primary Coverage: Operation, Maintenance, Troubleshooting, Technical Data, Circuit Diagrams Page Count Page Count: 299 Manual Type Manual Type: Operating Manual (User Manual) Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine System: Engine oil level check, engine oil change, engine oil filter change, fuel system, fuel filter draining, fuel filter replacement, coolant system, coolant level check, coolant change, coolant concentration check, cooling system cleaning, engine support and mounting check, ribbed vee belt check and replacement, toothed belt check and replacement, water pump replacement, air filter cartridge replacement, particle filter regeneration, hydraulic oil system. Transmission System: Gearbox inspection, axle clamp and wheel motor fastenings check, drive axle side stop adjustment, drive axle bearing wear check, hydraulic pump attachment to engine check. Chassis Bodywork Fittings: Truck cleaning, bonnet servicing, floorplate servicing, air conditioning servicing, seat belt inspection, frame and tilt cylinder fastening check, steering axle fastening check, pivot and joint lubrication, chassis frame check, wheel change, wheel bolt tightening, tire inspection, tire pressure and size check, steering axle cleaning and greasing, steering cylinder and pivot pin mounting check, parking brake check. Operating Devices: Pedal inspection, actuating lever bellows check. Electrical System: Electric cable condition and positioning check, cable connector and connection check, battery condition, acid level, and acid density check, fuse inspection. Hydraulics System: Hydraulic oil change, hydraulic oil level check, hydraulic filter change, breather valve check, hydraulic system leak check, tilt cylinder bearing wear check, double hose tension check, third auxiliary hydraulics function and safety system check. Lift Mast System: Lift mast chain cleaning and lubrication, mast, lift chains, lift cylinders, and end stops security and condition check, lift mast chain adjustment, fork and fork quick-release check, sideshift cleaning and greasing, sideshift slide guide wear check, fork prong positioner cleaning and lubrication, fork arm adjustment device wear check. Safety Features: Safety guidelines, residual risks, stability, tip-over procedures, handling consumables, industrial truck operation regulations, attachment fitting instructions. Troubleshooting: Electrical system cover access, fuse identification, diagnostic connector, jump starting, fork carriage emergency lowering, emergency exit procedures, towing instructions, storage procedures, disposal of old vehicles, operational malfunctions, diesel engine malfunctions, hydraulic equipment malfunctions. Circuit Diagrams: Wiring diagrams for basic and special equipment, hydraulic circuit diagrams for traction, working, and steering hydraulics, accumulator diagrams. Procedures Included Operational Procedures: Proper usage, impermissible use, description of use and climatic conditions, truck operation with shovel, reception of truck, service plan before initial commissioning, startup checks, driver's seat adjustment, entering/exiting truck, steering column adjustment, clock setting, seat belt usage, engine operation (dual/single pedal), driving (dual/single pedal), steering system operation, brake system operation, horn usage, lifting system and attachments operation (central lever, single lever, single lever with toggle switch), lift mast positioning, lighting operation, windscreen wiper operation, window heater operation, driver's cab features, heating/air conditioning operation, Linde Forklift Data Management (LFM), working under load, pre-load checks, fork spread adjustment, load pickup, traveling with load, load setting down, tow coupling operation, loading/transporting, hose pulley securing, lift mast dismantling, driving without lift mast, truck loading, transport with lorry/low-bed trailer, pre-departure checks. Maintenance Procedures: General maintenance information, working on lift mast and front of truck, inspection and maintenance data, consumables recommendations, inspection and maintenance overview, service plans (1000h, 3000h, 6000h, 9000h), engine maintenance, gearbox maintenance, chassis/bodywork/fittings maintenance, operating devices maintenance, electrical system maintenance, hydraulics system maintenance, load lift system maintenance, special equipment maintenance. Troubleshooting Procedures: Step-by-step guides for identifying and resolving common malfunctions across various truck systems, including engine, hydraulics, electrical, and mechanical components. Technical Depth Depth: Comprehensive coverage from basic daily checks and operational procedures to in-depth maintenance, component replacement, and diagnostic troubleshooting. Includes detailed circuit diagrams for electrical and hydraulic systems, facilitating advanced repairs and understanding of complex functionalities. 📊 Manual Specifications File Format File Format: PDF Print Quality Image Quality: High quality illustrated factory manual with high-quality images. Diagram Quality: Includes circuit diagrams. Binding Type Binding Type: N/A (PDF Download) Paper Type Paper Type: N/A (PDF Download) ⚙️ Engine Specifications Primary Engine Engine Type: Diesel engine (specific model not detailed in product info, but common for this class would be...
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Linde Diesel Forklift 393 Series: H25D H30D H35D Operating Manual (User Manual)
🏷️ Basic Information
Identification
Make:
Linde
Model:
393 Series Diesel Forklift Truck
Covered Models:
H25D, H30D, H35D
Codes
Series Code:
393
👋 Introduction
Market Position
Market Position:
Linde's 393 series represents a robust and reliable line of diesel-powered forklift trucks designed for demanding industrial applications, offering a balance of performance, efficiency, and operator comfort.
Competitive Analysis
Competitive Analysis:
Competes with similar class diesel forklift trucks from manufacturers like Hyster, Yale, Komatsu, and Toyota, often differentiated by Linde's engineering focus on operator ergonomics, fuel efficiency, and robust drivetrain components.
Key Features
Key Features:
Diesel engine power, dual or single pedal operation, advanced lifting systems, optional auxiliary hydraulics, comprehensive safety features, and the inclusion of Linde Forklift Data Management (LFM) for operational monitoring.
📋 Manual Details
Coverage Areas
Primary Coverage:
Operation, Maintenance, Troubleshooting, Technical Data, Circuit Diagrams
Page Count
Page Count:
299
Manual Type
Manual Type:
Operating Manual (User Manual)
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine System:
Engine oil level check, engine oil change, engine oil filter change, fuel system, fuel filter draining, fuel filter replacement, coolant system, coolant level check, coolant change, coolant concentration check, cooling system cleaning, engine support and mounting check, ribbed vee belt check and replacement, toothed belt check and replacement, water pump replacement, air filter cartridge replacement, particle filter regeneration, hydraulic oil system.
Transmission System:
Gearbox inspection, axle clamp and wheel motor fastenings check, drive axle side stop adjustment, drive axle bearing wear check, hydraulic pump attachment to engine check.
Chassis Bodywork Fittings:
Truck cleaning, bonnet servicing, floorplate servicing, air conditioning servicing, seat belt inspection, frame and tilt cylinder fastening check, steering axle fastening check, pivot and joint lubrication, chassis frame check, wheel change, wheel bolt tightening, tire inspection, tire pressure and size check, steering axle cleaning and greasing, steering cylinder and pivot pin mounting check, parking brake check.
Operating Devices:
Pedal inspection, actuating lever bellows check.
Electrical System:
Electric cable condition and positioning check, cable connector and connection check, battery condition, acid level, and acid density check, fuse inspection.
Hydraulics System:
Hydraulic oil change, hydraulic oil level check, hydraulic filter change, breather valve check, hydraulic system leak check, tilt cylinder bearing wear check, double hose tension check, third auxiliary hydraulics function and safety system check.
Lift Mast System:
Lift mast chain cleaning and lubrication, mast, lift chains, lift cylinders, and end stops security and condition check, lift mast chain adjustment, fork and fork quick-release check, sideshift cleaning and greasing, sideshift slide guide wear check, fork prong positioner cleaning and lubrication, fork arm adjustment device wear check.
Safety Features:
Safety guidelines, residual risks, stability, tip-over procedures, handling consumables, industrial truck operation regulations, attachment fitting instructions.
Troubleshooting:
Electrical system cover access, fuse identification, diagnostic connector, jump starting, fork carriage emergency lowering, emergency exit procedures, towing instructions, storage procedures, disposal of old vehicles, operational malfunctions, diesel engine malfunctions, hydraulic equipment malfunctions.
Circuit Diagrams:
Wiring diagrams for basic and special equipment, hydraulic circuit diagrams for traction, working, and steering hydraulics, accumulator diagrams.
Procedures Included
Operational Procedures:
Proper usage, impermissible use, description of use and climatic conditions, truck operation with shovel, reception of truck, service plan before initial commissioning, startup checks, driver's seat adjustment, entering/exiting truck, steering column adjustment, clock setting, seat belt usage, engine operation (dual/single pedal), driving (dual/single pedal), steering system operation, brake system operation, horn usage, lifting system and attachments operation (central lever, single lever, single lever with toggle switch), lift mast positioning, lighting operation, windscreen wiper operation, window heater operation, driver's cab features, heating/air conditioning operation, Linde Forklift Data Management (LFM), working under load, pre-load checks, fork spread adjustment, load pickup, traveling with load, load setting down, tow coupling operation, loading/transporting, hose pulley securing, lift mast dismantling, driving without lift mast, truck loading, transport with lorry/low-bed trailer, pre-departure checks.
Maintenance Procedures:
General maintenance information, working on lift mast and front of truck, inspection and maintenance data, consumables recommendations, inspection and maintenance overview, service plans (1000h, 3000h, 6000h, 9000h), engine maintenance, gearbox maintenance, chassis/bodywork/fittings maintenance, operating devices maintenance, electrical system maintenance, hydraulics system maintenance, load lift system maintenance, special equipment maintenance.
Troubleshooting Procedures:
Step-by-step guides for identifying and resolving common malfunctions across various truck systems, including engine, hydraulics, electrical, and mechanical components.
Technical Depth
Depth:
Comprehensive coverage from basic daily checks and operational procedures to in-depth maintenance, component replacement, and diagnostic troubleshooting. Includes detailed circuit diagrams for electrical and hydraulic systems, facilitating advanced repairs and understanding of complex functionalities.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Image Quality:
High quality illustrated factory manual with high-quality images.
Diagram Quality:
Includes circuit diagrams.
Binding Type
Binding Type:
N/A (PDF Download)
Paper Type
Paper Type:
N/A (PDF Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Diesel engine (specific model not detailed in product info, but common for this class would be Yanmar, Deutz, or similar industrial diesel engines).
Performance
Lifting Capacities:
Nominal capacities of 2500 kg (H25D), 3000 kg (H30D), and 3500 kg (H35D).
Fuel System
Fuel Type:
Diesel
Maintenance
Recommended Engine Oil:
Requires specific viscosity and API classification engine oil, detailed in the 'Recommendations for consumables' section.
Recommended Coolant:
Requires specific coolant mixture and type, detailed in the 'Recommendations for consumables' section.
Air Filter Replacement Interval:
Refer to 1000h, 3000h, 6000h service plans and engine maintenance section for specific intervals based on operating conditions.
Fuel Filter Replacement Interval:
Refer to 1000h, 3000h, 6000h service plans and fuel system maintenance section.
Timing Belt Replacement Interval:
Refer to 'Renew the toothed belt and idler pulley' section for specific intervals, typically in hours or years.
🔧 Transmission
Standard
Transmission Type:
Likely a hydrostatic transmission (Linde's signature technology) for smooth and precise control, though not explicitly stated. Dual and single pedal operation implies advanced drive control.
Optional
Optional Features:
Variations in hydrostatic drive control systems.
Features
Drive Control:
Dual-pedal operation and single-pedal operation options for engine and driving control.
Maintenance
Hydraulic Oil Type:
Specific hydraulic oil type and viscosity detailed in the 'Recommendations for consumables' section.
Hydraulic Filter Replacement Interval:
Refer to service plans and hydraulic system maintenance section for intervals.
📐 Dimensions
Exterior
Model Variations:
H25D, H30D, H35D, with potential variations for elevated driver's compartment.
Weights
Operating Weight:
Varies by model (H25D, H30D, H35D), specific data available in Technical Data section.
Load Capacity Variations:
2500 kg, 3000 kg, 3500 kg as indicated by model designation.
🛡️ Safety Features
Ratings
Safety Standards:
Adherence to relevant industrial truck safety regulations and standards, detailed in the Safety section.
Active Features
Active Safety Features:
Horn, parking brake, operational controls designed for safety, potential for advanced safety systems like hazard warning systems.
Passive Features
Passive Safety Features:
Seat belt, operator protection (cab design), stability guidelines, tip-over procedures.
Guidelines
Operational Safety Guidelines:
Comprehensive section dedicated to safe operation, including handling consumables, working under load, and operating in plant areas.
💡 Technology Features
Infotainment
Infotainment Features:
Optional radio provision mentioned in special equipment wiring diagrams.
Driver Assistance
Driver Assistance Systems:
Linde Forklift Data Management (LFM) for operational monitoring, potentially including reverse warning systems or cameras (indicated in wiring diagrams).
Connectivity
Connectivity Features:
Diagnostic connector for data access and potential integration with fleet management systems via LFM.
Control Systems
Control Systems:
Advanced hydrostatic transmission control (dual/single pedal), central lever and single lever operation for lifting systems, optional third auxiliary hydraulics via toggle switch or joystick.
🔧 Maintenance
Service Intervals
Major Service Intervals:
1000 h, 3000 h, 6000 h, 9000 h service plans are detailed, covering a comprehensive range of checks and replacements.
Fluid Specifications
Engine Oil Capacity:
Specific capacity found in Technical Data section or via engine model lookup.
Hydraulic Oil Capacity:
Specific capacity found in Technical Data section.
Coolant Capacity:
Specific capacity found in Technical Data section.
Brake Fluid Type:
Specific type detailed in 'Recommendations for consumables'.
Known Issues
Common Issues:
Refer to 'Malfunctions, Causes and Remedies' section for troubleshooting common operational problems related to engine, hydraulics, and electrical systems. Typical issues in industrial forklifts can include hydraulic leaks, wear on mast components, and electrical connection problems.
Consumables
Recommendations:
A dedicated section provides recommendations for all necessary consumables, including engine oil, hydraulic oil, coolant, greases, and filters.
Filter Part Numbers
Engine Oil Filter Part Number:
Specific part numbers for filters are typically found within the maintenance sections or a dedicated parts catalog, which this manual supports.
Fuel Filter Part Number:
Specific part numbers for filters are typically found within the maintenance sections or a dedicated parts catalog, which this manual supports.
Hydraulic Filter Part Number:
Specific part numbers for filters are typically found within the maintenance sections or a dedicated parts catalog, which this manual supports.
Air Filter Part Number:
Specific part numbers for filters are typically found within the maintenance sections or a dedicated parts catalog, which this manual supports.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Linde Material Handling is a globally recognized manufacturer of forklift trucks and warehouse equipment, known for its innovative engineering and high-quality products.
Model Evolution
Model Evolution:
The 393 series represents an evolution of Linde's diesel forklift truck technology, incorporating advancements in performance, efficiency, and operator comfort over previous generations.
Production
Production Period:
Specific production years not detailed, but 'as at 09/2010' in Technical Data suggests models from around that period and potentially later.
🏆 Awards & Recognition
Recognitions
Recognitions:
While specific awards for the 393 series are not detailed, Linde Material Handling as a brand consistently receives recognition for innovation and product quality in the material handling industry.
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