Original Illustrated Factory Operating Instructions (User Manual) for Linde Diesel Forklift Truck H-Series Type 394.

Original factory manuals for Linde Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck

Covered models:
H40D
H45D
H50D

Format: PDF, 307 Pages
Language: English

Contents:
1. Introduction
Your forklift truck
Proper use
Impermissible use
Description of use and climatic conditions
Symbols used
Technical description
Truck operation when using a shovel
Receiving the industrial truck
Legal requirements for marketing
2. Safety
Safety guidelines
Residual risks
Stability
In the case of tip-over
Handling consumables
Competent person
Regulations
Instructions for fitting attachments
Fork carriage emergency lowering
Emergency exit with attached rear window
3. Overview
Identification plates
General view
Operating devices
Display unit
Switch panel
4. Operation
Service plan before initial commissioning
Running-in instructions
Pre-shift-checks
Standard equipment
Entering and exiting the truck
Adjusting the standard drivers seat and comfort drivers seat
Adjustingtheheight-adjustablecomfortdriversseat
Adjusting the luxury driversseat
Adjustingthearmrest
Adjustingthesteeringcolumn
Settingtheclock
Seatbelt
Drive engine (dual-pedal operation)
Driving (dual-pedal operation)
Drive engine (single-pedal operation)
Driving (single-pedal operation)
Steeringsystem
Brakesystem
Signal horn
Joystick with central lever operation
Joystickwithsingleleveroperation
Special equipment
Depressurisation
Driverscab
Lighting
Windscreenwiper
Window heater
Heating system, air conditioning
Linde Forklift Data Management (LFM)
Adjustingthedriversseatwithrotatingdevice
Liftmastpositioning
Working under load
Beforetakingupaload
Adjustingtheforkspread
Takingupload
Travellingwithload
Setting down loads
Towcoupling
Before leaving the lift truck unattended
Beforeleavingthetruck
Loading / Transporting
Securing the hose pulley against rolling up
Removingtheliftmast
Driving without the lift mast
Loading
Transportation by lorry or lowloading
trucks
5. Maintenance
General information
Inspection and maintenance data
Recommendations for consumables
Inspection and maintenance overview
Serviceplanasrequired
1000hserviceplan
3000hserviceplan
6000hserviceplan
9000hServiceplan
Engine
Checking the engine oil level
Change engine oil
Changing the engine oil filter
Fuel
Draining water from thefuelfilter
Changing the fuel filter
Cleanthefueltankventilationhose
Checking the coolantlevel
Changing the coolant
Checkingthecoolantconcentration
Cleaning the water coolerandhydraulicoilcooler,andcheckingthemforleaks
Checking the condition and secure positioning of the engine support and engine mounting
Check condition of the ribbed vee belt
Replacing ribbed V-belt
Checking the condition and tension of toothed belt
Renew the toothed belt and idler pulley
Change the water pump
Changing the air filter cartridge, checking the vacuum-operated switch
Changing the air filter safety cartridge
Check the dust dischargevalve
Changing the breather filter for the charge air pressure regulator
Cleaning the prefilter (specialequipment)
Cleaning the oil bath air filter (special equipment)
Change the oil in the oil bath air cleaner (Optional)
Check suction and exhaust pipes for leaks
Regenerating the particle filter
Checking the particle filter system (specialequipment)
Draining water from the water trap at the changing particle filter (specialequipment)
Cleaning the water trap at the changing particle filter (special equipment)
Cleaning the pressure control device at the changing particle filter (special equipment)
Gearbox
Axle clamps and wheel motors: checking the mountings
Checkingandadjustingthesidestopsonthedriveaxle
Checkingthedriveaxlebearingsforwear
Checking the hydraulic pumps mounting on the engine
Chassis, bodywork and fittings
Cleaning the truck
Bonnet
Floorplate
Maintaining the heating system and air conditioning (special equipment)
Checking the conditidcorrectfunctionoftheseatbelt
Check fastening for frame, tilt cylinders and steering axle
Checking and oiling other bearing points and joints
Topping up the washer systemwatertank(specialequipment)
Chassis frame
Changing a wheel
Tighten the wheel nuts
Checkthetyresfordamageandforeignobjects
Checkingthetyrepressure
Checking the conditionoftheantistaticbelt
Cleaning and greasing the steering axle
Checking the mountings of the steering cylinder and steering pivot pin
Controls
Checking the parking brake for correct operation
Checking the pedals
Checking the bellowsattheactuatinglever
Electrics
Check the condition and secure positioning of electric cables, cable connectors and connections
Battery: Check condition,levelanddensityofacid
Hydraulics
Change hydraulic oil
Hydraulicsystem:Checktheoillevel
Hydraulic system: changing the filter
Check the bleeder valve on the hydraulicoiltankforcorrectoperation
Checkthehydraulicsystemforleaks
Check tilt cylinder bearings for wear
Check the tension of double hoses
Load lift system
Workingontheliftmastandatthefrontofthetruck
Cleaning and spraying the liftmastchain
Lift mast, lift mast chains, lift cylinder and end stops: Check mounting, condition and function
Adjustingtheliftmastchain
Check the forks and fork quick-releases
Cleansideshift(specialequipment)andgrease,checkfastening
Checking the slide guides on the sideshift (special equipment) for wear
Self-help
Openingthecovertotheelectricalsystem
Fuses for basic and special equipment
Main fuses in engine compartment
Diagnosticconnector
Malfunctions during operation
Malfunctions, Causes andRemedies(dieselengine)
Malfunctions,causesandremedies(hydraulicsystem)
Jumpstart
Towing
Shutting down
Shuttingdownthetruck
Disposal of old trucks
6. Technical data
Type sheet H 40, as at 07/2011
Type sheet H 45, as at 07/2011
Type sheet H 50/500, as at 07/2011
Type sheet H 50/600, as at 07/2011
Type sheet H 40 elevated drivers compartment, as at 07/2011
Type sheet H 45 elevated drivers compartment, as at 07/2011
Type sheet H 50/500 elevated drivers compartment, as at 07/2011
Type sheet H 40 container, as at 07/2011
Type sheet H 45 container, as at 07/2011
Type sheet H 50/500 container, as at 07/2011
Type sheet H 50/600 container, as at 07/2011
Truck configuration
Tyre variants and rim sizes
Load capacity diagramsand lift mast data as at 07/2011
Additional capacity rating plate for attachments
Noise emission values
Vibration characteristic values for bodily vibrations
Annex
7. Circuit diagrams
Wiring diagram
Basic equipment for diesel with pump injection engine Sheet 01
Basic equipmentfor diesel with pump injection engine sheet 02
Basic equipment for diesel with pump injection engine sheet 03
Special equipment sheet 01 working spotlight
Special equipment sheet 02 Windscreen wipers, seat heater, seat with air suspen
sion
Special equipment sheet 03 Heating system, air conditioning, flashing/rotating
beacon, reversing signal, interior lighting/clipboard lighting
Special equipment sheet 04 hazard warning system for reverse travel, truck deacti
vation,mastpositioning
Special equipment sheet 05 particle filter, radio
Special equipment sheet 06 Higher lighting, 12 V socket, diesel filter water trap
warning
Special equipment sheet 07 Truck data management, LPG volume display
Special equipment sheet 08 LPG volume display for volumetric filling withshut-off
valve, changing particle filter, camera system
Special equipment sheet 09 battery main switch with display unit power supply, rear
centrebrake/taillight
Special equipment sheet 10 third auxiliary hydraulics with third joystick
Special equipment sheet 11 Lighting, direction indicator and hazard warning sys
tem,brakelight
Special equipment sheet 12 single lever for lifting/lowering, tilting, single auxiliary
hydraulics and double auxiliaryhydraulics
Hydraulic circuit diagram
Traction,workingandsteeringhydraulics
Accumulator