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Linde Electric Pallet Truck Type 1152: T16L Service Training

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Basic Information Identification Make: Linde Model: T16L Electric Pallet Truck Type: 1152 Variant: T16L Codes Chassis Code: Type 1152 Introduction Market Position Market Position: The Linde T16L is a robust...
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Linde Electric Pallet Truck Type 1152: T16L Service Training
Basic Information
Identification
Make: Linde
Model: T16L Electric Pallet Truck
Type: 1152
Variant: T16L
Codes
Chassis Code: Type 1152
Introduction
Market Position
Market Position: The Linde T16L is a robust electric pallet truck designed for demanding industrial environments, focusing on reliability, efficiency, and operator comfort.
Competitive Analysis
Competitive Analysis: Competes with other leading manufacturers of electric pallet trucks, emphasizing Linde's reputation for engineering excellence and durable material handling solutions.
Key Features
Key Features: Auxiliary fork lift, robust construction, integrated diagnostics, CAN-BUS network for intelligent control, optional features like automatic fork lifting, and advanced safety systems.
Pedestrian Operation: Reminder of operation in pedestrian mode, indicating the truck's primary operational configuration.
Optional Features Coverage: Manual covers various optional features, including automatic fork lifting/lowering, LFM options, and the on-board charger, providing specific service information for these configurations.
Manual Details
Coverage Areas
Covered Models: T16L
Page Count
Page Count: 153
Manual Type
Manual Type: Service Training Manual (Workshop Manual)
Language
Language: English
Format
Format: PDF
Manual Coverage
Systems Covered
Systems Covered: Traction System, Drive Unit, Drivetrain, Truck Structure, Steering System, Braking System, Wheel Assemblies, Electrical Equipment, Hydraulic System, Lifting System, Control Modules, Display Systems, Charging Systems
Electrical Equipment: Detailed coverage of the LAC 02 traction and hydraulic controller, its activation, input/output functions, speed reduction parameters, and saving controller parameters. Includes details on the multifunction display (6P4 CAN-BUS), electronic key (LFM GO digicode), and optional on-board charger.
Hydraulic Equipment: Comprehensive explanation of the hydraulic system, including disassembly of the pump unit. Covers lifting/lowering options with side controls, automatic fork lifting, and automatic fork lifting/lowering options.
Lifting System: Detailed procedures for the Initial Lift and Main Lift systems, including cylinder removal, disassembly, and fork carriage removal. Addresses the Initial Lift cylinder and Main Lift Cylinder.
Steering Braking Wheels: In-depth coverage of the tiller assembly (tiller arm, joint assembly, tiller head, foot pull switch, foot potentiometer), electromagnetic parking brake (Y1), drive wheel, suspended stabiliser wheels, and support rollers.
Procedures Included
Procedures Included: Diagnostics, Fault Code Interpretation, Motor Removal, Drive Unit Servicing, Transmission Gear Removal, Seal Replacement, Gear Oil Changes, Component Access, Tiller Removal and Repair, Brake Servicing, Wheel Replacement, Control Module Configuration, Hydraulic System Disassembly, Pump Unit Servicing, Cylinder Removal and Disassembly, Fork Carriage Removal, Wiring Diagram Interpretation, Hydraulic Diagram Interpretation, Parameter Saving, Electronic Key Configuration
Diagnostic Procedures: Includes accessing truck information, CAN-BUS network diagnostics, and specific TRACTION fault codes with corresponding troubleshooting steps.
Motor Repair: Detailed instructions for removing the traction motor and replacing the temperature sensor.
Drive Train Repair: Procedures for servicing the drive unit, transmission gear, reducer unit, including removal, seal changes, and transmission gear oil replacement.
Structural Access: Guidance on accessing the technical compartment, including removal and replacement of covers.
Technical Depth
Technical Depth: Comprehensive factory-level repair and diagnostic procedures for all major systems, including electrical schematics, hydraulic diagrams, and detailed component disassembly/assembly instructions.
Electrical Diagrams: Provides comprehensive wiring diagrams for the T16L, including parts lists and specific diagrams for different options (LFM options, automatic lifting/lowering).
Hydraulic Diagrams: Includes a detailed hydraulic diagram for the T16L.
Fault Code Diagnostics: Detailed diagnostic information with specific fault codes for the traction system aids in rapid troubleshooting and repair.
Manual Specifications
File Format
File Format: PDF
Searchability: PDF format typically allows for text searching, enhancing ease of use for finding specific information.
Print Quality
Print Quality: High-quality images, clear circuit diagrams, and legible text suitable for printing.
Binding Type
Binding Type: N/A (Digital PDF)
Paper Type
Paper Type: N/A (Digital PDF)
Engine Specifications
Primary Engine
Primary Engine Type: Electric Motor (Traction)
Motor Components: Includes details on the traction motor and its temperature sensor, allowing for component-level diagnosis and replacement.
Performance
Power Output: Not explicitly detailed in the provided information, but designed for efficient load handling up to 1.6 tons.
Fuel System
Fuel System Type: Battery Electric
Transmission
Standard
Transmission Type: Integrated Drive Unit with Reducer Unit
Optional
Optional Features: N/A
Features
Transmission Features: Robust gear transmission designed for durability and efficient power transfer from the electric traction motor to the drive wheel.
Gear Maintenance: Specific procedures for changing transmission gear seals and replacing gear oil are provided, crucial for maintaining the integrity and performance of the drivetrain.
Dimensions
Exterior
Overall Dimensions: Not explicitly detailed in the provided information, but designed for standard pallet handling in various industrial environments.
Weights
Operating Weight: Not explicitly detailed in the provided information.
Load Capacity: T16L designation indicates a load capacity of 1.6 tons (1600 kg).
Safety Features
Ratings
Safety Standards: Adheres to relevant industrial safety standards for material handling equipment.
Active Features
Active Safety Features: Electromagnetic parking brake, speed reduction systems, tiller foot pull switch, potential for operator presence systems.
Passive Features
Passive Safety Features: Robust frame construction, protective tiller head, stable wheel and roller design.
Technology Features
Infotainment
Infotainment System: N/A (Industrial Equipment)
Driver Assistance
Driver Assistance Features: CAN-BUS network for intelligent controller functions, speed reduction logic, and integrated diagnostic reporting.
Creep Speed Function: Optional creep speed function covered, indicating control over low-speed maneuverability.
Controller Functions: In-depth explanation of the LAC 02 controller's functions, parameters, and saving procedures, critical for understanding and optimizing truck performance.
Connectivity
Connectivity: CAN-BUS communication for internal system networking and diagnostics.
Maintenance
Service Intervals
Service Intervals: Detailed service intervals for lubrication, inspection, and component replacement are provided within the manual. Specific intervals depend on usage and operating conditions.
Preventive Maintenance: The manual facilitates a robust preventive maintenance program by detailing checks and component servicing requirements.
Fluid Specifications
Transmission Gear Oil: Specific SAE viscosity grade and API classification for transmission gear oil is detailed in the manual (e.g., ISO VG 220 or similar industrial gear oil).
Hydraulic Fluid: While not explicitly stated as a specification, the manual details the hydraulic system, implying the use of appropriate hydraulic fluids, and guides on managing them.
Known Issues
Common Issues: Potential issues might include wear on the drive wheel, tiller potentiometers, hydraulic seals, and electrical connection integrity. The manual addresses troubleshooting and repair for these areas.
Electrical Component Issues: The manual's structure, covering controllers, potentiometers, and displays, suggests that common electrical issues are addressed through diagnostic codes and component-specific repair procedures.
Vehicle History
Brand Heritage
Brand Heritage: Linde Material Handling is a globally recognized leader in industrial trucks and warehousing equipment, known for innovation, quality, and reliability.
Model Evolution
Model Evolution: The T16L is part of Linde's extensive range of pallet trucks, representing ongoing development in electric propulsion, control systems, and ergonomic design.
Product Line: Part of Linde's extensive electric pallet truck product line, designed for efficient and ergonomic material transport in various industrial settings.
Production
Production Location: Produced by Linde Material Handling, typically in their global manufacturing facilities.
Awards & Recognition
Recognitions
Brand Awards: Linde is consistently recognized for innovation and quality in material handling equipment, often receiving accolades for design, efficiency, and safety.
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