This manual PDF download has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to full effect at every opportunity.

APPLICABLE MODELS :
MAN D2842 LE 602 Industrial Diesel Engine
MAN D2842 LE 604 Industrial Diesel Engine
MAN D2842 LE 606 Industrial Diesel Engine
MAN D2842 LE 607 Industrial Diesel Engine

TABLE OF CONTENTS :
Preface
Instructions
Basic knowledge
Safety instructions
Troubleshooting table
Troubleshooting chart
General information on the overhaul of engines
Pressurisation
Commissioning after engine overhaul
Engine views D 2842 LE 602
Engine views D 2842 LE 604
Engine views D 2842 LE 606
Engine views D 2842 LE 607
Schematic diagram of engine lubrication system
Schematic diagram of fuel system
Schematic diagram of cooling system
Schematic diagram of engine control unit

Fuel system
Checking and adjusting start of fuel delivery
Removing and installing injection pump
Removing and installing fuel injectors
Checking and repairing fuel injectors
Fuel prefilter
Removing and attaching fuel filter, exchanging filter cartridge
Flame-starter sheathed-element glow plug, removing and installing

Cooling system
Draining and filling with coolant
Removing and installing thermostat insert
Removing and installing Coolant pump
Repairing coolant pump
Repairing coolant pump with high-temperature and low-temperature parts
Cleaning cooling system

Lubrication
Changing oil filter
Removing and installing oil cooler
Removing and installing, repairing oil pump
Oil spray nozzle

Flywheel / Crankshaft seal
Removing and installing vibration damper, changing front crankshaft seal
Removing and installing flywheel, replacing gear ring
Removing and installing crankshaft seal (flywheel end)
Exchanging bearing race
Crankshaft seals

Intake / exhaust system
Removing and installing intake manifold
Removing and installing exhaust manifold
Turbocharger, trouble shooting
Checking the charge-air pressure
Removing and installing turbocharger D 2842 LE 602
Removing and installing turbocharger D 2842 LE 604 / 606 / 607
Checking axial and radial clearance of turbocharger rotor shaft
Wastegate

Cylinder head
Removing and installing cylinder head
Setting valve clearance
Removing and installing rocker arms
Removing and installing valves
Removing and installing valve guides
Replacing valve seat insert
Reworking valve seat
Refacing valves
Checking compression pressure

Valve timing
Removing and installing timing case
Removing and installing camshaft, exchanging camshaft bearings
Checking valve timing

Crankgear, pistons
Removing and installing crankshaft
Removing and installing piston with connecting rod
Removing piston from and attaching to connecting rod checking - changing connecting rod
Removing, installing and changing piston rings
Replacing cylinder liners
Measuring piston protrusion

Attachments
Removing and installing starter
Removing and refitting alternator
V-belts
Disassembling and repairing the air compressor
Removing and installing speed pickup

Service Data
Specifications
Crankcase
Cylinder liner
Crankshaft
Flywheel and starter motor gear ring
Conrods
Pistons
Cylinder head
Valve gear
Engine lubrication
Engine coolant pump
Repairing coolant pump with high-temperature and low-temperature parts
Turbocharger
Fuel system
Starter motor
Alternator
Torque guide values
Tightening torque values, injection pumps

Special tools.

Index

Language : English
Requirements : PDF Reader
Total pages : 186

This manual PDF download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having PDF files instead of a hard-printed manual is that you can use the Search feature in Acrobat to find just what your looking for and just print out the exact pages you need or all manual.

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