Manual Coverage
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Systems Covered
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Engine Mechanical:
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Engine removal/installation, cylinder head, pistons, connecting rods, crankshaft, camshaft, timing belt, lubrication system, cooling system.
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Engine Fuel And Emissions:
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Fuel injection system (EFI), fuel pump, fuel injectors, fuel filter, evaporative emission control (EVAP), exhaust system, catalytic converter.
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Engine Ignition:
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Ignition system, spark plugs, ignition coils, distributor (if applicable), ignition timing.
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Engine Management:
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ECU (Engine Control Unit) diagnosis, sensor testing (e.g., MAF, TPS, O2), troubleshooting electronic fuel injection.
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Transmission Manual:
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Clutch system, manual transmission assembly, gearshift linkage, repair procedures.
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Transmission Automatic:
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Automatic transmission operation, fluid checks, filter replacement, removal/installation, control systems (if applicable).
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Drivetrain 4Wd:
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Transfer case operation, front and rear differentials, driveshafts, CV joints, maintenance and repair of the 4WD system.
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Suspension Front:
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MacPherson struts, control arms, ball joints, bushings, springs, shock absorbers, wheel alignment specifications.
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Suspension Rear:
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Multi-link suspension (likely for Protege), trailing arms, shock absorbers, springs, bushings, wheel alignment specifications.
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Brakes Hydraulic:
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Brake system components, brake fluid specifications, bleeding procedures, master cylinder, brake lines, wheel cylinders, caliper repair.
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Brakes Friction:
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Brake pad replacement, brake disc/rotor inspection and replacement, brake shoe adjustment (if drum brakes in rear).
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Steering System:
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Power steering system, steering gear/rack and pinion, steering column, tie rods, power steering fluid specifications.
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Electrical Charging:
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Alternator, voltage regulator, battery specifications, charging system testing.
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Electrical Starting:
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Starter motor, starter solenoid, ignition switch, starting system troubleshooting.
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Lighting System:
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Headlights, taillights, interior lights, fuses, bulbs, wiring.
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Instrument Panel:
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Gauges, warning lights, dashboard illumination.
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Body Exterior:
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Body panel removal/installation, doors, hood, trunk lid, bumpers, trim pieces, glass replacement.
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Body Interior:
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Seat removal, dashboard disassembly, door panel removal, carpet, headliner, trim.
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HVAC:
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Heating system, air conditioning system components, refrigerant, blower motor, control panel.
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Procedures Included
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Scheduled Maintenance:
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Oil changes, filter replacements, spark plug replacement, coolant flushes, brake fluid changes, belt inspections/replacement, tune-ups.
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Troubleshooting:
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Diagnostic flowcharts for common problems (engine not starting, poor performance, electrical issues, etc.).
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Repair Procedures:
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Step-by-step instructions for component removal, disassembly, cleaning, inspection, repair, and reassembly.
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Overhaul Procedures:
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Detailed instructions for major component overhauls, such as engine rebuilds, transmission overhauls.
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Diagnosis Testing:
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Procedures for testing sensors, actuators, relays, fuses, and other electrical components using multimeters and specialized tools.
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Alignment Adjustments:
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Wheel alignment procedures and specifications, steering angle adjustments.
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Technical Depth
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Depth:
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Comprehensive: Covers everything from basic maintenance to complete engine and transmission overhauls, including advanced diagnostics and electrical system troubleshooting.
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Maintenance
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Service Intervals
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Oil Change:
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Every 3,000-5,000 miles (5,000-8,000 km) or 6 months, whichever comes first (refer to manual for specific recommendations).
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Air Filter Replacement:
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Every 15,000-30,000 miles (24,000-48,000 km) or as needed based on driving conditions.
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Spark Plug Replacement:
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Every 30,000-60,000 miles (48,000-96,000 km) depending on spark plug type (platinum plugs last longer).
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Timing Belt Replacement:
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Crucial! Typically every 60,000 miles (96,000 km) or 4 years, as this is an interference engine. Failure can cause catastrophic engine damage.
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Coolant Flush:
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Every 30,000 miles (48,000 km) or 2 years.
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Brake Fluid Flush:
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Every 2 years or as needed, depending on moisture absorption.
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Fluid Specifications
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Power Steering Fluid:
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ATF (Automatic Transmission Fluid) or specific power steering fluid (refer to manual).
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Brake Fluid:
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DOT 3 or DOT 4 (Verify with manual)
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Known Issues
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Common Problems:
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Timing belt failure (due to lack of replacement), AC system leaks, minor electrical gremlins (e.g., window regulators), rust in certain climates, worn suspension bushings.
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4Wd Specific:
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Transfer case seals and CV joint boots can be prone to wear and tear, requiring inspection and potential replacement.
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