Introduction
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Market Position
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Segment:
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Mid-size sedan/wagon, known for sporty handling and stylish design
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Competitive Analysis
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Competitors:
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Honda Accord, Toyota Camry, Nissan Altima, Ford Fusion
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Key Features
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Handling:
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Renowned for its 'Zoom-Zoom' driving dynamics and responsive chassis
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Design:
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European-influenced styling, often praised for its sporty and elegant appearance
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Powertrain Options:
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Offers efficient yet engaging 4-cylinder and powerful V6 engine options
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Manual Purpose
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Diy Focus:
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Empowers owners to perform routine maintenance and repairs with confidence
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Professional Aid:
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Valuable resource for independent repair shops and technicians
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Manual Coverage
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Systems Covered
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Engine:
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Disassembly, inspection, assembly, troubleshooting, specifications for all engine variants
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Transmission:
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Automatic and Manual transmission service, diagnostics, repair, and fluid specifications
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Drivetrain:
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Front-wheel drive system, CV joints, differential maintenance and repair
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Suspension:
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Front and rear suspension components, alignment specifications, shock absorber/strut replacement
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Steering:
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Power steering system, steering rack, tie rod end replacement and adjustment
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Brakes:
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Front and rear brake systems, ABS, EBD, brake pad and rotor replacement, bleeding procedures
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Electrical System:
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Battery, charging system, starter, ignition system, lighting, fuses, relays, wiring diagrams
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Body And Interior:
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Body panel removal/installation, interior trim, door mechanisms, glass replacement
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HVAC:
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Air conditioning system diagnosis and repair, heater core, blower motor, refrigerant handling
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Fuel System:
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Fuel pump, injectors, fuel filter replacement, fuel pressure testing
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Cooling System:
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Radiator, water pump, thermostat, coolant specifications, flushing procedures
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Procedures Included
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Maintenance:
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Oil changes, filter replacements, spark plug changes, fluid checks, belt inspection
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Troubleshooting:
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Diagnostic flowcharts, symptom-based troubleshooting guides for common issues
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Repair:
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Step-by-step repair procedures for all major mechanical and electrical components
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Diagnostics:
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OBD-II diagnostic codes, live data interpretation, sensor testing
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Installation:
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Procedures for replacing common wear items and aftermarket component installation guidance
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Technical Depth
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Depth:
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Comprehensive, covering everything from basic maintenance to complete engine and transmission overhauls
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Illustrations:
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Detailed diagrams, exploded views, and step-by-step illustrations
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Torque Specifications:
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Precise torque values for all critical fasteners
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Clearances And Tolerances:
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Specifications for engine component clearances, bearing tolerances, etc.
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Transmission
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Standard
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Transmission Type Inline4:
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5-Speed Manual (5MTX)
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Optional
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Transmission Type Inline4 Optional:
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5-Speed Sport Mode Automatic (5AT)
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Transmission Type V6:
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6-Speed Manual (6MTX) (GT trims)
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Transmission Type V6 Optional:
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6-Speed Sport Mode Automatic (6AT) (GT trims)
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Transmission Type Turbo:
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6-Speed Manual (6MTX) (Mazdaspeed 6)
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Features
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Sport Mode Auto:
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Allows for manual shifting via gear selector or paddle shifters (on some models)
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Limited Slip Differential:
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Available on Mazdaspeed 6 models
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Fluid Specification
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Manual Transmission Fluid:
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Mazda GL-5 75W-90 Gear Oil (or equivalent)
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Automatic Transmission Fluid:
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Mazda ATF-SP III (or equivalent)
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Dimensions
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Exterior
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Length:
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Sedan: 187.6 in (4765 mm), Wagon: 188.2 in (4780 mm)
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Width:
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70.1 in (1780 mm)
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Height:
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Sedan: 57.5 in (1460 mm), Wagon: 58.1 in (1475 mm)
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Wheelbase:
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105.3 in (2675 mm)
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Front Track:
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60.6 in (1540 mm)
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Rear Track:
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60.4 in (1535 mm)
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Weights
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Curb Weight Min:
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Approx. 3200 lbs (1450 kg) for 2.3L Sedan
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Curb Weight Max:
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Approx. 3600 lbs (1630 kg) for 3.0L GT Sedan
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Gross Vehicle Weight Rating:
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Varies by configuration, typically around 4400-4700 lbs
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Cargo
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Trunk Volume Sedan:
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Approx. 14.2 cu ft (402 L)
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Cargo Volume Wagon:
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Approx. 29.5 cu ft (835 L) with rear seats up, 59.0 cu ft (1670 L) with rear seats down
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Safety Features
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Ratings
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NHTSA Front Impact:
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5-Star (Driver), 5-Star (Passenger)
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NHTSA Side Impact:
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5-Star (Front), 5-Star (Rear)
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IIHS Front Offset:
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Good
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IIHS Side Impact:
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Good
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IIHS Rear Impact:
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Good
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Active Features
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ABS:
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Standard Anti-lock Braking System
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Ebd:
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Standard Electronic Brake-force Distribution
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Traction Control:
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Standard Traction Control System (TCS)
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Electronic Stability Control:
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Standard Dynamic Stability Control (DSC)
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Passive Features
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Airbags Front:
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Driver and front passenger airbags
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Airbags Side:
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Front side-impact airbags
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Airbags Curtain:
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Side-curtain airbags (available on some trims)
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Seatbelts:
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3-point front and rear seatbelts with pretensioners and load limiters
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Maintenance
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Service Intervals General
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Oil Change Interval:
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Every 7,500 miles (12,000 km) or 6 months, whichever comes first (using synthetic oil).
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Engine Air Filter Replacement:
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Inspect every 15,000 miles (24,000 km), replace as needed (typically every 30,000 miles or 48,000 km).
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Cabin Air Filter Replacement:
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Inspect every 15,000 miles (24,000 km), replace as needed (typically every 15,000-30,000 miles).
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Spark Plug Replacement Inline4:
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Platinum or Iridium spark plugs recommended; replace around 60,000-100,000 miles (100,000-160,000 km).
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Transmission Fluid Change Automatic:
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Replace every 45,000 miles (72,000 km) or under severe driving conditions.
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Transmission Fluid Change Manual:
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Replace every 60,000 miles (96,000 km).
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Coolant Replacement:
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First replacement at 75,000 miles (120,000 km), then every 45,000 miles (72,000 km).
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Fluid Specifications
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Engine Oil Type:
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SAE 5W-20 (API SM or ILSAC GF-4 certified) for 2.3L and 3.0L engines.
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Engine Oil Capacity:
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Approx. 4.7 US quarts (4.4 L) for 2.3L, 5.1 US quarts (4.8 L) for 3.0L.
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Coolant Type:
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Mazda Genuine Long Life Antifreeze/Coolant (or equivalent phosphate-based HOAT coolant).
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Power Steering Fluid:
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Mazda Genuine PSF or Dexron III (or equivalent ATF).
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Known Issues
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Clutch Wear:
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Manual transmission clutches can wear prematurely on some models, especially with aggressive driving.
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Oil Consumption:
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Some early models experienced higher than average oil consumption; oil burning can be exacerbated by worn piston rings or valve stem seals.
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Rear Wheel Bearings:
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Rear wheel bearings can sometimes fail, leading to humming or grinding noises.
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Rusting Frame:
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Body rust, particularly around the rocker panels and wheel arches, can be an issue in corrosive climates.
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Cv Axle Boots:
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Torn CV axle boots can lead to grease leakage and eventual axle failure.
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Vehicle History
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Brand Heritage
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Brand Focus:
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Mazda has a long history of producing engaging and driver-focused vehicles, often incorporating unique engineering solutions.
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Model Evolution
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First Generation Launch:
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The first generation Mazda 6 (GG/GY) was launched for the 2003 model year, replacing the Mazda Capella/626.
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2007 Facelift:
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The 2007 model year represents a significant mid-cycle refresh (facelift) for the first generation, introducing updated styling, features, and powertrain enhancements.
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Performance Variant:
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The high-performance Mazdaspeed 6 variant, introduced in 2005, featured a turbocharged engine and all-wheel-drive (AWD) system.
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Production
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Production Locations:
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Primarily manufactured in Hofu, Yamaguchi Prefecture, Japan, and also in Flat Rock, Michigan, USA (for North American market).
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