🏷️ Basic Information Identification Make: Mazda Model: 626 / MX-6 Year: 1996 👋 Introduction Market Position Market Position: Targeted at owners and technicians of the 1996 Mazda 626 and MX-6, providing essential technical information for maintenance, repair, and diagnostics. Competitive Analysis Competitive Analysis: This manual offers a significant advantage over generic repair guides by providing factory-specific data, ensuring accuracy and completeness for the targeted Mazda models. It caters to users seeking detailed, OEM-level information. Key Features Key Features: Comprehensive coverage of all major vehicle systems, detailed diagnostic procedures, extensive troubleshooting charts, clear diagrams and illustrations, and precise technical specifications, all delivered in an easily accessible digital format. 📋 Manual Details Coverage Coverage Areas: General Information, Engine, Lubrication System, Cooling System, Fuel and Emission Control Systems, Engine Electrical System, Clutch, Manual Transaxle, Automatic Transaxle, Front and Rear Axles, Braking System, Wheels and Tires, Suspension, Body Pagination Page Count: Estimated 1500+ pages (typical for a comprehensive factory service manual) Type Manual Type: Service and Repair Manual / Workshop Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Systems Covered: Engine mechanical and electrical, fuel injection, ignition, exhaust and emissions, cooling, lubrication, starting and charging, clutch operation, manual and automatic transmissions, differentials, axles, steering, suspension (front and rear), brakes (hydraulic, ABS), wheels, tires, body construction, interior and exterior trim, HVAC, electrical accessories, body control modules. Procedures Included Procedures Included: Routine maintenance, scheduled servicing, diagnostic procedures, component testing, troubleshooting guides, step-by-step repair instructions, component removal and installation, system adjustments, specifications for torques, clearances, and fluid levels, wiring diagrams, exploded views. Technical Depth Technical Depth: Comprehensive, covering from basic maintenance tasks to complete engine and transmission rebuilds, advanced electrical diagnostics, and bodywork repairs. Suitable for professional mechanics and experienced DIY enthusiasts. 📊 Manual Specifications File Details File Format: PDF (searchable, printable) Compression: WINRAR (for efficient download) Print Quality Print Quality: High-resolution digital reproduction of original factory documentation, ensuring clarity of diagrams and text. Binding Type Binding Type: Digital (no physical binding) Paper Type Paper Type: N/A (digital format) ⚙️ Engine Specifications Primary Engine 626 Engine Displacement 626: 2.5L (2497cc) V6 (KL-DE) Primary Engine Mx6 Engine Displacement Mx6: 2.5L (2497cc) V6 (KL-DE) Performance V6 Horsepower V6: Approx. 164-170 hp @ 6000 rpm (varies slightly by market/trim) Torque V6: Approx. 157-160 lb-ft @ 4500-5000 rpm (varies slightly by market/trim) Fuel System Fuel System Type: Electronic Fuel Injection (EFI) with multi-point injection. Engine Codes Engine Code: KL-DE (2.5L V6) 🔧 Transmission Standard Transmission Standard Transmission Type: 5-speed Manual Transaxle Optional Transmission Optional Transmission Type: 4-speed Automatic Transaxle Features Transmission Features: Both transmissions are FWD (Front-Wheel Drive) transaxles. The manual offers close-ratio gearing for sporty performance. The automatic features electronically controlled shifting with overdrive. 📐 Dimensions Exterior 626 Wheelbase 626: 103.1 inches (2619 mm) Exterior Mx6 Wheelbase Mx6: 103.5 inches (2629 mm) Weights Curb Weight: Approx. 3000-3200 lbs (1361-1451 kg) depending on trim and options. Tire Size Standard Tire Size: P205/60R15 or P215/50R16 (depending on trim and wheel option) Wheel Bolt Pattern Wheel Bolt Pattern: 5x114.3 mm (5x4.5 inches) 🛡️ Safety Features Ratings NHTSA Driver Front Impact Rating: Not specifically rated for this model year in readily available public databases, but generally considered safe for its era. Active Features Active Safety Features: Optional Anti-lock Braking System (ABS). Passive Features Passive Safety Features: Driver and passenger front airbags, crumple zones, side-impact door beams. 💡 Technology Features Infotainment Infotainment Features: Standard factory radio with AM/FM and cassette player. Optional CD player. Manual climate control systems. Driver Assistance Driver Assistance Features: Limited to optional ABS. No advanced electronic driver assistance systems like traction control or stability control were common for this era. Connectivity Connectivity Features: Basic wiring for radio antenna and speakers. No Bluetooth or USB connectivity. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000 miles (8,000 km) or 6 months, whichever comes first, using the correct oil type and viscosity. Refer to manual for exact interval based on driving conditions. Timing Belt Replacement Interval: Crucial for the KL-DE V6 engine. Typically recommended every 60,000 miles (96,000 km) or as per factory recommendation. Failure to replace can result in severe engine damage due to interference design. Fluid Specifications Engine Oil Specification: API SG/SH or higher, SAE 5W-30 or 10W-30 (refer to manual for specific temperature ranges and exact recommendation). Coolant Specification: Mazda FL22 Long Life Coolant or equivalent ethylene glycol-based coolant with a 50/50 mix of coolant and distilled water. Transmission Fluid Manual: GL-4 Gear Oil, SAE 75W-90 (API GL-4) Transmission Fluid Automatic: Dexron III / Mercon Automatic Transmission Fluid (ATF) Known Issues Common Issues: Timing belt failure (if not replaced on schedule), AC system leaks (especially compressor seals and condenser), worn engine mounts, occasional power steering pump noise, interior plastic degradation due to age, potential for CV joint wear, exhaust system corrosion. Filter Part Numbers Oil...
Targeted at owners and technicians of the 1996 Mazda 626 and MX-6, providing essential technical information for maintenance, repair, and diagnostics.
Competitive Analysis
Competitive Analysis:
This manual offers a significant advantage over generic repair guides by providing factory-specific data, ensuring accuracy and completeness for the targeted Mazda models. It caters to users seeking detailed, OEM-level information.
Key Features
Key Features:
Comprehensive coverage of all major vehicle systems, detailed diagnostic procedures, extensive troubleshooting charts, clear diagrams and illustrations, and precise technical specifications, all delivered in an easily accessible digital format.
📋 Manual Details
Coverage
Coverage Areas:
General Information, Engine, Lubrication System, Cooling System, Fuel and Emission Control Systems, Engine Electrical System, Clutch, Manual Transaxle, Automatic Transaxle, Front and Rear Axles, Braking System, Wheels and Tires, Suspension, Body
Pagination
Page Count:
Estimated 1500+ pages (typical for a comprehensive factory service manual)
Type
Manual Type:
Service and Repair Manual / Workshop Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine mechanical and electrical, fuel injection, ignition, exhaust and emissions, cooling, lubrication, starting and charging, clutch operation, manual and automatic transmissions, differentials, axles, steering, suspension (front and rear), brakes (hydraulic, ABS), wheels, tires, body construction, interior and exterior trim, HVAC, electrical accessories, body control modules.
Procedures Included
Procedures Included:
Routine maintenance, scheduled servicing, diagnostic procedures, component testing, troubleshooting guides, step-by-step repair instructions, component removal and installation, system adjustments, specifications for torques, clearances, and fluid levels, wiring diagrams, exploded views.
Technical Depth
Technical Depth:
Comprehensive, covering from basic maintenance tasks to complete engine and transmission rebuilds, advanced electrical diagnostics, and bodywork repairs. Suitable for professional mechanics and experienced DIY enthusiasts.
📊 Manual Specifications
File Details
File Format:
PDF (searchable, printable)
Compression:
WINRAR (for efficient download)
Print Quality
Print Quality:
High-resolution digital reproduction of original factory documentation, ensuring clarity of diagrams and text.
Binding Type
Binding Type:
Digital (no physical binding)
Paper Type
Paper Type:
N/A (digital format)
⚙️ Engine Specifications
Primary Engine 626
Engine Displacement 626:
2.5L (2497cc) V6 (KL-DE)
Primary Engine Mx6
Engine Displacement Mx6:
2.5L (2497cc) V6 (KL-DE)
Performance V6
Horsepower V6:
Approx. 164-170 hp @ 6000 rpm (varies slightly by market/trim)
Torque V6:
Approx. 157-160 lb-ft @ 4500-5000 rpm (varies slightly by market/trim)
Fuel System
Fuel System Type:
Electronic Fuel Injection (EFI) with multi-point injection.
Engine Codes
Engine Code:
KL-DE (2.5L V6)
🔧 Transmission
Standard Transmission
Standard Transmission Type:
5-speed Manual Transaxle
Optional Transmission
Optional Transmission Type:
4-speed Automatic Transaxle
Features
Transmission Features:
Both transmissions are FWD (Front-Wheel Drive) transaxles. The manual offers close-ratio gearing for sporty performance. The automatic features electronically controlled shifting with overdrive.
📐 Dimensions
Exterior 626
Wheelbase 626:
103.1 inches (2619 mm)
Exterior Mx6
Wheelbase Mx6:
103.5 inches (2629 mm)
Weights
Curb Weight:
Approx. 3000-3200 lbs (1361-1451 kg) depending on trim and options.
Tire Size
Standard Tire Size:
P205/60R15 or P215/50R16 (depending on trim and wheel option)
Wheel Bolt Pattern
Wheel Bolt Pattern:
5x114.3 mm (5x4.5 inches)
🛡️ Safety Features
Ratings
NHTSA Driver Front Impact Rating:
Not specifically rated for this model year in readily available public databases, but generally considered safe for its era.
Active Features
Active Safety Features:
Optional Anti-lock Braking System (ABS).
Passive Features
Passive Safety Features:
Driver and passenger front airbags, crumple zones, side-impact door beams.
💡 Technology Features
Infotainment
Infotainment Features:
Standard factory radio with AM/FM and cassette player. Optional CD player. Manual climate control systems.
Driver Assistance
Driver Assistance Features:
Limited to optional ABS. No advanced electronic driver assistance systems like traction control or stability control were common for this era.
Connectivity
Connectivity Features:
Basic wiring for radio antenna and speakers. No Bluetooth or USB connectivity.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 miles (8,000 km) or 6 months, whichever comes first, using the correct oil type and viscosity. Refer to manual for exact interval based on driving conditions.
Timing Belt Replacement Interval:
Crucial for the KL-DE V6 engine. Typically recommended every 60,000 miles (96,000 km) or as per factory recommendation. Failure to replace can result in severe engine damage due to interference design.
Fluid Specifications
Engine Oil Specification:
API SG/SH or higher, SAE 5W-30 or 10W-30 (refer to manual for specific temperature ranges and exact recommendation).
Coolant Specification:
Mazda FL22 Long Life Coolant or equivalent ethylene glycol-based coolant with a 50/50 mix of coolant and distilled water.
Transmission Fluid Manual:
GL-4 Gear Oil, SAE 75W-90 (API GL-4)
Transmission Fluid Automatic:
Dexron III / Mercon Automatic Transmission Fluid (ATF)
Known Issues
Common Issues:
Timing belt failure (if not replaced on schedule), AC system leaks (especially compressor seals and condenser), worn engine mounts, occasional power steering pump noise, interior plastic degradation due to age, potential for CV joint wear, exhaust system corrosion.
Filter Part Numbers
Oil Filter Part Number Example:
Wix 51515, Fram PH7317 (verify with specific parts catalog for exact fitment)
📚 Vehicle History
Brand Heritage
Brand Heritage:
Mazda has a long-standing reputation for producing reliable and often engaging-to-drive vehicles. The 626 and MX-6 lines are part of this heritage, representing Mazda's efforts in the mid-size and sporty coupe segments, respectively.
Model Evolution
Model Evolution:
The 1996 model year represents the latter part of the GE platform generation for both the 626 and MX-6. This generation was known for its refined styling and introduction of the powerful 2.5L V6 engine.
Production
Production Location:
Primary assembly locations often included Hofu, Japan.
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