Front struts, control arms, ball joints, bushings, steering knuckles. Rear independent suspension (multi-link or similar), shock absorbers, springs, control arms, bushings.
Steering:
Power steering system (hydraulic/electric), steering column, steering rack/gearbox, tie rod ends, alignment specifications.
Brakes:
Front and rear disc brake systems, brake calipers, pads, rotors, master cylinder, brake lines, ABS system (including sensors, modulator, control module), parking brake system.
Electrical System:
Battery, charging system (alternator, regulator), starting system (starter motor), lighting (headlights, taillights, interior), fuses, relays, wiring diagrams, body control module (BCM).
Air conditioning system (compressor, condenser, evaporator, refrigerant lines, R-134a), heating system, blower motor, climate control module, cabin air filter replacement.
Safety Systems:
Airbag system (SRS module, sensors, control unit, airbags), seatbelt pre-tensioners, safety restraint system diagnostics.
Procedures Included
Preventive Maintenance:
Oil changes, filter replacements (oil, air, cabin, fuel), coolant flushes, brake fluid changes, spark plug replacement, belt inspections and replacement.
Diagnostic Procedures:
Troubleshooting guides for common symptoms, DTC (Diagnostic Trouble Code) retrieval and interpretation, component testing procedures, wiring harness testing.
Repair Procedures:
Step-by-step instructions for component removal, installation, and repair for all major systems.
Component Rebuilding:
Detailed instructions for engine overhauls, transmission overhauls, and other major component rebuilds.
Special Tools:
Identification and usage instructions for specialized tools required for specific repairs.
Tightening Torques:
Precise torque specifications for all critical fasteners.
Comprehensive, covering everything from basic maintenance to complex diagnostics and full mechanical overhauls.
Target Audience:
Professional automotive technicians and experienced DIY enthusiasts.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format) - likely searchable and printable.
Print Quality
Image Resolution:
High resolution for clear diagrams and illustrations.
Text Quality:
Clear, crisp text, often with hyperlinked table of contents for easy navigation.
Binding Type
Binding Type:
N/A (Digital format)
Paper Type
Paper Quality:
N/A (Digital format, but intended for printing on standard paper)
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
Z6
Engine Displacement 1:
1.6 Liters (1598 cc)
Engine Type 1:
DOHC 16-valve Inline-4, Naturally Aspirated
Horsepower 1:
104 hp @ 6000 rpm (approx.)
Torque 1:
108 lb-ft @ 4000 rpm (approx.)
Fuel System 1:
Electronic Fuel Injection (EFI)
Secondary Engine
Engine Code 2:
LF-VE
Engine Displacement 2:
2.0 Liters (1999 cc)
Engine Type 2:
DOHC 16-valve Inline-4, Naturally Aspirated
Horsepower 2:
148 hp @ 6000 rpm (approx.)
Torque 2:
135 lb-ft @ 4500 rpm (approx.)
Fuel System 2:
Electronic Fuel Injection (EFI)
Performance
Compression Ratio 1:
9.1:1
Compression Ratio 2:
9.7:1
Bore X Stroke 1:
83.0 mm x 74.2 mm
Bore X Stroke 2:
87.5 mm x 83.1 mm
Engine Mounting:
Transverse
🔧 Transmission
Standard
Standard Transmission Type:
5-Speed Manual (FS5A-EL)
Optional
Optional Transmission Type:
4-Speed Automatic (GF4A-EL)
Features
Automatic Transmission Modes:
Normal, Sport (often driver-selectable)
Manual Transmission Clutch:
Hydraulic Actuation
📐 Dimensions
Exterior
Wheelbase:
2640 mm (103.9 inches)
Length Sedan:
4415 mm (173.8 inches)
Length Hatchback:
4460 mm (175.6 inches)
Width:
1755 mm (69.1 inches)
Height Sedan:
1465 mm (57.7 inches)
Height Hatchback:
1485 mm (58.5 inches)
Front Track:
1500 mm (59.1 inches)
Rear Track:
1495 mm (58.9 inches)
Ground Clearance:
150 mm (5.9 inches) (approx.)
Weights
Curb Weight Min:
1250 kg (2756 lbs) (approx. for 1.6L Sedan)
Curb Weight Max:
1350 kg (2976 lbs) (approx. for 2.0L Hatchback)
Cargo
Trunk Volume Sedan:
410 Liters (14.5 cu ft) (approx.)
Cargo Volume Hatchback:
340 Liters (12.0 cu ft) (seats up), 642 Liters (22.7 cu ft) (seats down) (approx.)
Wheels Tires
Wheelbase Bolt Pattern:
5 x 114.3 mm (5 x 4.5 inches)
Standard Tire Size:
195/65R15, 205/50R17 (depending on trim)
🛡️ Safety Features
Ratings
NHTSA Frontal Driver:
5-Star (for 2006 model year)
NHTSA Frontal Passenger:
5-Star (for 2006 model year)
IIHS Frontal Offset:
Good (for 2006 model year)
Active Features
ABS:
Standard on most trims
Electronic Brakeforce Distribution:
Often paired with ABS
Traction Control:
Optional on some trims, standard on higher trims
Passive Features
Airbags Front:
Driver and front passenger airbags
Airbags Side:
Front side-impact airbags (optional/standard on higher trims)
Airbags Curtain:
Side-curtain airbags (optional/standard on higher trims for hatchback)
Seatbelts:
3-point seatbelts with pretensioners and load limiters
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD player, often with 4-6 speakers. Optional Bose premium audio system available on higher trims.
Display:
Basic LCD display for radio information and climate control. No large touchscreen infotainment systems in this generation.
Driver Assistance
Cruise Control:
Standard on most trims.
Rain Sensing Wipers:
Optional on some higher trims.
Automatic Climate Control:
Optional on some higher trims.
Connectivity
Auxiliary Input:
Optional auxiliary audio input jack on some models, often requiring an adapter cable.
Bluetooth:
Not commonly available or standard in this generation.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles (8,000 km) or 6 months, whichever comes first (severe driving), or 7,500 miles (12,000 km) / 6 months (normal driving) - refer to manual for exact recommendation based on oil type.
Air Filter Replacement:
Every 15,000 miles (24,000 km) or annually.
Cabin Air Filter Replacement:
Every 15,000 miles (24,000 km) or annually.
Spark Plug Replacement:
Iridium spark plugs typically last 100,000 miles (160,000 km).
Coolant Replacement:
Every 50,000 miles (80,000 km) or 4 years for the first change, then every 50,000 miles or 2 years thereafter (Mazda FL22 coolant recommended).
Fluid Specifications
Engine Oil Type:
API SN/SP or ILSAC GF-5/GF-6. Viscosity: 5W-20 is generally recommended, but check owner's manual for climate-specific recommendations. Some sources suggest 5W-30 might be acceptable for certain conditions.
Engine Oil Capacity 1.6L:
Approximately 3.8 Liters (4.0 US Quarts) with filter change.
Engine Oil Capacity 2.0L:
Approximately 4.0 Liters (4.2 US Quarts) with filter change.
Transmission Fluid Manual:
API GL-4, SAE 75W-90 gear oil.
Transmission Fluid Automatic:
Mazda ATF-MV (Multi-Vehicle) or equivalent. Check dipstick level when warm and engine running. Capacity approx. 3.1 Liters (3.3 US Quarts) for change with filter.
Corrosion on wheel arches, rocker panels, and subframes, especially in regions with road salt. Regular washing and undercoating can mitigate this.
Common Issue Suspension Noise:
Worn sway bar links and bushings can lead to knocking or rattling noises, particularly over uneven surfaces.
Common Issue Clutch Wear:
Clutch wear can be accelerated with aggressive driving or frequent stop-and-go traffic.
Common Issue Evap System Codes:
Evaporative Emission Control (EVAP) system leaks, often due to a faulty vent valve or canister purge solenoid, can trigger check engine lights.
Common Issue Ignition Coils:
Degradation of ignition coils can lead to misfires and rough running.
📚 Vehicle History
Brand Heritage
Mazda Heritage:
Mazda has a long history of producing reliable and driver-focused vehicles, often emphasizing sporty handling and innovative design.
Model Evolution
First Generation Launch:
The first generation Mazda 3 (BK) was launched in late 2003 for the 2004 model year globally, with the 2006 model representing a mid-cycle update with minor styling tweaks and feature enhancements.
Platform:
Built on Mazda's unique 'Global C' platform, shared with the Ford Focus and Volvo S40 of the same era, but heavily re-engineered by Mazda.
Production
Production Locations:
Hofu, Japan; Changan, China; AutoAlliance International, USA (for North American market).
Production Years Bk:
2003-2009
🏆 Awards & Recognition
Recognitions
Car Of The Year Nominations:
The Mazda 3 was highly regarded and often appeared on 'Car of the Year' shortlists globally.
Editor Awards:
Consistently received positive reviews from automotive journalists for its driving dynamics and value.
Ratings
Reliability Rankings:
Generally considered to have good to very good reliability by organizations like Consumer Reports and J.D. Power for its class and era.
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