Mazda 3 2010 1.6 L I4 petrol Service Repair Manual
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🏷️ Basic Information Identification Make: Mazda Model: 3 Year: 2010 Engine Variant: 1.6 L I4 Petrol Codes Chassis Code: BK (First Generation - facelifted model) 👋 Introduction Market Position Segment: Compact car, sporty compact Target Audience: Enthusiasts, DIY mechanics, professional technicians, owners seeking in-depth maintenance knowledge Competitive Analysis Competitors: Honda Civic, Toyota Corolla, Volkswagen Golf, Ford Focus Key Features Vehicle Attributes: Nimble handling, stylish design, reliable powertrain (for the 1.6L variant) Manual Value Proposition: Provides detailed, manufacturer-sourced information to empower owners and technicians for effective maintenance and repair, saving time and money. 📋 Manual Details Coverage Areas Engine: Yes Transmission: Yes Brakes: Yes Suspension: Yes Steering: Yes Electrical System: Yes Body And Chassis: Yes Heating And Air Conditioning: Yes Troubleshooting: Yes Page Count Approximate Pages: Thousands (typical for comprehensive service manuals) Manual Type Type: Service and Repair Manual Language Language: English Format Format: Digital (likely PDF) 📖 Manual Coverage Systems Covered Engine Management: ECU diagnosis, fuel injection, ignition timing, emissions control Powertrain: Engine mechanical, cooling, lubrication, exhaust, clutch, manual transmission Drivetrain: Front axle, differential, driveshafts Chassis: Front and rear suspension, steering system, brake system (including ABS) Electrical: Battery, charging system, starting system, lighting, instrument cluster, body electrical, wiring diagrams Body: Exterior panels, interior trim, doors, windows, seats HVAC: Air conditioning system, heater, ventilation Procedures Included Scheduled Maintenance: Oil changes, filter replacements, fluid checks, belt inspections Component Removal And Installation: Engine components, transmission, suspension parts, brake calipers, alternators, starters, radiators Diagnostics And Troubleshooting: Identification of common faults, diagnostic trouble codes (DTCs), symptom-based troubleshooting guides Mechanical Repairs: Engine rebuild procedures, transmission overhaul, cylinder head removal, piston ring replacement Electrical Repairs: Wiring harness repair, component testing, sensor diagnosis, module replacement Body Repairs: Panel replacement, dent repair, rustproofing Technical Depth Depth: Comprehensive (covers everything from basic fluid changes to full engine and transmission rebuilds) Diagnostic Tools: References for specific diagnostic tools and procedures (e.g., scan tools) Specifications And Tolerances: Detailed torque specifications, clearances, and measurement tolerances for all components 📊 Manual Specifications File Format Format: Likely PDF (Portable Document Format), optimized for searchability and digital viewing Print Quality Quality: High resolution, clear diagrams and illustrations suitable for printing Binding Type Binding: N/A (Digital format) Paper Type Paper: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Code: Z6 Engine Type: Inline 4-cylinder, DOHC, 16-valve Displacement: 1598 cc (1.6 Liters) Bore X Stroke: 78.0 mm x 83.6 mm Compression Ratio: 10.2:1 Performance Horsepower: Approximately 103-105 PS (76-77 kW; 102-104 hp) at 6000 rpm (Varies slightly by market calibration) Torque: Approximately 145-150 Nm (107-111 lb-ft) at 4500 rpm (Varies slightly by market calibration) Fuel System Fuel Type: Unleaded Gasoline (Petrol) Fuel Delivery: Electronic Port Fuel Injection (MPI) Recommended Octane: 95 RON (Research Octane Number) or higher is typically recommended for optimal performance and efficiency. Engine Management ECU Type: Manufacturer-specific ECU with diagnostic capabilities 🔧 Transmission Standard Type: 5-Speed Manual Transmission Optional Type: 4-Speed Automatic Transmission (Optional, depending on market and trim) Features Clutch Type: Hydraulically actuated, dry single plate clutch Fluid Specification Manual Transmission Fluid: Refer to manual for specific OEM fluid type. Typically a GL-4 or GL-5 gear oil (e.g., MAZDA GEAR OIL SGL 75W-90). Fluid Capacity Manual Transmission Capacity: Approximately 1.8 - 2.0 liters (Refer to manual for exact capacity and fill level indication) 📐 Dimensions Exterior Length: Approx. 4460 mm (175.6 in) for Hatchback / Approx. 4580 mm (180.3 in) for Sedan Width: Approx. 1755 mm (69.1 in) Height: Approx. 1470 mm (57.9 in) for Hatchback / Approx. 1455 mm (57.3 in) for Sedan Wheelbase: Approx. 2640 mm (103.9 in) Weights Curb Weight: Approx. 1250-1350 kg (2755-2976 lbs), varies by body style and transmission Gross Vehicle Weight Rating: Refer to vehicle placard or manual for specific GVWR 🛡️ Safety Features Ratings Euro Ncap Rating: 5 Stars (for the generation, specific results depend on exact configuration tested) Active Features ABS: Standard Anti-lock Braking System Ebs: Electronic Brake-force Distribution (EBD) TCS: Traction Control System (TCS) Esc: Dynamic Stability Control (DSC) / Electronic Stability Control (ESC) Passive Features Airbags: Front airbags, side airbags, curtain airbags (availability depends on trim level) Seatbelts: Pretensioner and load-limiting front seatbelts, three-point rear seatbelts Body Structure: Advanced impact-absorbing body structure (Mazda's 'Triple H' structure) 💡 Technology Features Infotainment Audio System: Factory fitted audio system with CD player, possibly MP3 playback, and auxiliary input. Higher trims may feature Bose premium audio. Display: Central multi-information display (MID) in the instrument cluster. Optional navigation system with integrated display. Driver Assistance Cruise Control: Available, depending on trim level Connectivity Bluetooth: Optional for hands-free calling and audio streaming on higher trims. 🔧 Maintenance Service Intervals Engine Oil Change: Every 10,000 km (6,200 miles) or 12 months, whichever comes first. Refer to manual for specific driving conditions. Oil Filter Replacement: At every engine oil change Air Filter Replacement: Every 30,000 km (18,600 miles) or 24 months. Inspect...
Comprehensive (covers everything from basic fluid changes to full engine and transmission rebuilds)
Diagnostic Tools:
References for specific diagnostic tools and procedures (e.g., scan tools)
Specifications And Tolerances:
Detailed torque specifications, clearances, and measurement tolerances for all components
📊 Manual Specifications
File Format
Format:
Likely PDF (Portable Document Format), optimized for searchability and digital viewing
Print Quality
Quality:
High resolution, clear diagrams and illustrations suitable for printing
Binding Type
Binding:
N/A (Digital format)
Paper Type
Paper:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
Z6
Engine Type:
Inline 4-cylinder, DOHC, 16-valve
Displacement:
1598 cc (1.6 Liters)
Bore X Stroke:
78.0 mm x 83.6 mm
Compression Ratio:
10.2:1
Performance
Horsepower:
Approximately 103-105 PS (76-77 kW; 102-104 hp) at 6000 rpm (Varies slightly by market calibration)
Torque:
Approximately 145-150 Nm (107-111 lb-ft) at 4500 rpm (Varies slightly by market calibration)
Fuel System
Fuel Type:
Unleaded Gasoline (Petrol)
Fuel Delivery:
Electronic Port Fuel Injection (MPI)
Recommended Octane:
95 RON (Research Octane Number) or higher is typically recommended for optimal performance and efficiency.
Engine Management
ECU Type:
Manufacturer-specific ECU with diagnostic capabilities
🔧 Transmission
Standard
Type:
5-Speed Manual Transmission
Optional
Type:
4-Speed Automatic Transmission (Optional, depending on market and trim)
Features
Clutch Type:
Hydraulically actuated, dry single plate clutch
Fluid Specification
Manual Transmission Fluid:
Refer to manual for specific OEM fluid type. Typically a GL-4 or GL-5 gear oil (e.g., MAZDA GEAR OIL SGL 75W-90).
Fluid Capacity
Manual Transmission Capacity:
Approximately 1.8 - 2.0 liters (Refer to manual for exact capacity and fill level indication)
📐 Dimensions
Exterior
Length:
Approx. 4460 mm (175.6 in) for Hatchback / Approx. 4580 mm (180.3 in) for Sedan
Width:
Approx. 1755 mm (69.1 in)
Height:
Approx. 1470 mm (57.9 in) for Hatchback / Approx. 1455 mm (57.3 in) for Sedan
Wheelbase:
Approx. 2640 mm (103.9 in)
Weights
Curb Weight:
Approx. 1250-1350 kg (2755-2976 lbs), varies by body style and transmission
Gross Vehicle Weight Rating:
Refer to vehicle placard or manual for specific GVWR
🛡️ Safety Features
Ratings
Euro Ncap Rating:
5 Stars (for the generation, specific results depend on exact configuration tested)
Active Features
ABS:
Standard Anti-lock Braking System
Ebs:
Electronic Brake-force Distribution (EBD)
TCS:
Traction Control System (TCS)
Esc:
Dynamic Stability Control (DSC) / Electronic Stability Control (ESC)
Passive Features
Airbags:
Front airbags, side airbags, curtain airbags (availability depends on trim level)
Seatbelts:
Pretensioner and load-limiting front seatbelts, three-point rear seatbelts
Body Structure:
Advanced impact-absorbing body structure (Mazda's 'Triple H' structure)
💡 Technology Features
Infotainment
Audio System:
Factory fitted audio system with CD player, possibly MP3 playback, and auxiliary input. Higher trims may feature Bose premium audio.
Display:
Central multi-information display (MID) in the instrument cluster. Optional navigation system with integrated display.
Driver Assistance
Cruise Control:
Available, depending on trim level
Connectivity
Bluetooth:
Optional for hands-free calling and audio streaming on higher trims.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 10,000 km (6,200 miles) or 12 months, whichever comes first. Refer to manual for specific driving conditions.
Oil Filter Replacement:
At every engine oil change
Air Filter Replacement:
Every 30,000 km (18,600 miles) or 24 months. Inspect more frequently under dusty conditions.
Cabin Air Filter Replacement:
Every 20,000 km (12,400 miles) or 12 months. Inspect more frequently.
Spark Plug Replacement:
Typically every 80,000 - 100,000 km (50,000 - 62,000 miles) for iridium spark plugs. Refer to manual for exact type and interval.
Coolant Replacement:
Initial replacement at 10 years or 192,000 km (120,000 miles), then every 5 years or 96,000 km (60,000 miles) thereafter. Always use Mazda Super Long Life Coolant (FL22).
Brake Fluid Replacement:
Every 2-3 years or 40,000-60,000 km (24,000-36,000 miles), depending on climate and usage.
Fluid Specifications
Engine Oil Specification:
SAE 5W-30 API SN or ILSAC GF-5 compliant synthetic oil. Check manual for precise API/ILSAC certification.
Engine Oil Capacity:
Approx. 3.9 - 4.1 liters (4.1 - 4.3 US quarts) with filter change. Refer to manual for exact capacity.
Coolant Type:
Mazda Super Long Life Coolant (FL22) - Blue colored, ethylene glycol based, P-HOAT type. Pre-diluted 50/50 with distilled water.
Known Issues
Common Wear Items:
Clutch wear, brake pads and rotors, suspension bushings, engine mounts, exhaust system components (depending on climate and mileage)
Potential Electrical Issues:
Corrosion on wiring harnesses in certain climates, issues with window regulators or central locking actuators.
Engine Specific Points:
Some reports of oil consumption if not maintained properly. Ensure correct oil level and type.
📚 Vehicle History
Brand Heritage
Mazda Philosophy:
Zoom-Zoom driving dynamics, Jinba Ittai ('horse and rider as one') driving feel
Model Evolution
Generation:
First Generation (BK) - facelifted model for 2010
Facelift Changes:
Revised exterior styling (front grille, bumpers, headlights, taillights), interior enhancements, improved suspension tuning, and new feature availability.