🏷️ Basic Information Identification Make: Mazda Model: MPV Generation: LW (Second Generation) Production Years Covered: 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006 Codes Chassis Code: LW 👋 Introduction Market Position Segment: Compact MPV (Multi-Purpose Vehicle) Target Audience: Families, individuals needing versatile cargo and passenger space. Competitive Analysis Key Competitors: Honda Odyssey, Toyota Sienna, Ford Windstar, Chevrolet Venture, Dodge Caravan/Voyager Key Features Versatility: Sliding rear doors, flexible seating configurations, practical interior space. Handling: Mazda's reputation for 'Zoom-Zoom' driving dynamics applied to an MPV. Manual Value Proposition Benefit To Owner: Empowers owners and DIY mechanics to perform maintenance, diagnose issues, and complete repairs, saving time and money. 📋 Manual Details Coverage Areas All Sections Covered: True Engine Mechanical: Complete engine overhaul, timing, lubrication, cooling Engine Electrical: Ignition system, starting, charging, sensors, ECM Emission Control: Emissions systems, catalytic converters, EVAP Fuel System: Fuel pump, injectors, pressure regulation, storage Clutch System: Clutch operation, hydraulic system, disc/pressure plate Manual Transaxle: Internal components, gears, bearings, shift mechanism Automatic Transaxle: Hydraulic control, torque converter, solenoids, valve body Driveshaft Axle: CV joints, propeller shaft, differential Suspension System: Struts, shocks, control arms, bushings, alignment Steering System: Power steering, rack and pinion, tie rods Restraint System: Airbags, seat belts, SRS module Brake System: Brake pads, rotors, calipers, ABS, fluid service Body Interior Exterior: Panels, doors, trim, glass, seating Body Electrical: Lighting, wipers, power windows, locks, instruments HVAC: Heating, ventilation, air conditioning, blower motor, refrigerant Page Count Estimated Page Count: Likely exceeds 2000 pages (typical for comprehensive workshop manuals) Manual Type Type: Complete Workshop Repair Manual Language Language: English Format Format: HTML (for Windows PC) File Size: 324MB 📖 Manual Coverage Systems Covered Comprehensive Systems: All major mechanical, electrical, and body systems of the Mazda MPV (LW chassis) Procedures Included Maintenance Procedures: Oil changes, filter replacements, fluid checks, spark plug replacement, belt inspection/replacement, brake pad/rotor replacement, tire rotation Repair Procedures: Engine component overhaul, transmission rebuild, suspension component replacement, brake system repair, electrical diagnostic and repair, body panel repair Diagnostic Procedures: Troubleshooting guides, diagnostic trouble codes (DTCs), wiring diagrams, component testing Special Tools: Identification and usage of specialized tools required for specific repairs Technical Depth Depth: Detailed specifications, procedures, and diagrams for both basic maintenance and complex repairs, including complete engine and transmission overhauls. Torque Specifications: Comprehensive torque values for all critical fasteners Wiring Diagrams: Full electrical schematics for all vehicle systems Troubleshooting Flowcharts: Step-by-step guides for diagnosing common and uncommon faults 📊 Manual Specifications File Format Format: HTML Compatibility: Windows Operating System ONLY Print Quality Printability: HTML format allows for selective printing of specific pages or sections. Binding Type Binding: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code Common: FS-DE (2.0L 4-Cylinder), JX-DE (2.5L V6) Engine Displacement 2.0L: 1991 cc Engine Displacement 2.5L: 2490 cc Performance 2.0L Horsepower 2.0L: Approx. 120-130 hp (varies by market and year) Torque 2.0L: Approx. 130-135 lb-ft (varies by market and year) Performance 2.5L Horsepower 2.5L: Approx. 160-170 hp (varies by market and year) Torque 2.5L: Approx. 155-165 lb-ft (varies by market and year) Fuel System Induction: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Engine Components Valve Train: DOHC (Dual Overhead Camshafts) for both engines Timing Drive: Timing Belt (FS-DE), Timing Chain (JX-DE, typically) 🔧 Transmission Standard Transmission Standard Transaxle Type: 4-speed Automatic Transaxle (often electronically controlled) Optional Transmission Optional Transaxle Type: 5-speed Manual Transaxle (available on select 2.0L models) Features Automatic Features: Overdrive, potential for manual shift modes on later models Fluid Specifications Automatic Transmission Fluid Type: Dexron III or equivalent (consult manual for exact specification) Manual Transmission Fluid Type: GL-4 Gear Oil (consult manual for viscosity and specification) 📐 Dimensions Exterior Length: Approx. 180-183 inches (varies slightly by year) Width: Approx. 71.7 inches Height: Approx. 66.1-66.5 inches Wheelbase Wheelbase: Approx. 106.1 inches Weights Curb Weight: Approx. 3,400 - 3,800 lbs (depending on engine and drivetrain) 🛡️ Safety Features Ratings NHTSA Front Driver Side Impact: Likely 4 stars (common for vehicles of this era, consult specific year reports for accuracy) NHTSA Front Passenger Side Impact: Likely 4 stars (common for vehicles of this era, consult specific year reports for accuracy) Active Features ABS: Standard on most models, Anti-lock Braking System Traction Control: Available on some higher trims/later models Passive Features Airbags: Driver and front passenger airbags standard; side airbags available on later models. Seat Belts: Three-point seat belts in all seating positions, front pretensioners. 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD or Cassette player, optional premium sound systems available. Navigation: Rarely factory-equipped, typically aftermarket units. Driver Assistance Cruise Control: Standard on most models. Connectivity Power Accessories: Power windows, power door locks, power mirrors. 🔧 Maintenance Service Intervals Engine Oil Change: Every 5,000 to 7,500 miles or 6 months (consult manual for specific grade and interval). Engine Oil Filter Replacement: With every oil change....
Identification and usage of specialized tools required for specific repairs
Technical Depth
Depth:
Detailed specifications, procedures, and diagrams for both basic maintenance and complex repairs, including complete engine and transmission overhauls.
Torque Specifications:
Comprehensive torque values for all critical fasteners
Wiring Diagrams:
Full electrical schematics for all vehicle systems
Troubleshooting Flowcharts:
Step-by-step guides for diagnosing common and uncommon faults
📊 Manual Specifications
File Format
Format:
HTML
Compatibility:
Windows Operating System ONLY
Print Quality
Printability:
HTML format allows for selective printing of specific pages or sections.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code Common:
FS-DE (2.0L 4-Cylinder), JX-DE (2.5L V6)
Engine Displacement 2.0L:
1991 cc
Engine Displacement 2.5L:
2490 cc
Performance 2.0L
Horsepower 2.0L:
Approx. 120-130 hp (varies by market and year)
Torque 2.0L:
Approx. 130-135 lb-ft (varies by market and year)
Performance 2.5L
Horsepower 2.5L:
Approx. 160-170 hp (varies by market and year)
Torque 2.5L:
Approx. 155-165 lb-ft (varies by market and year)
Fuel System
Induction:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Engine Components
Valve Train:
DOHC (Dual Overhead Camshafts) for both engines
Timing Drive:
Timing Belt (FS-DE), Timing Chain (JX-DE, typically)
5-speed Manual Transaxle (available on select 2.0L models)
Features
Automatic Features:
Overdrive, potential for manual shift modes on later models
Fluid Specifications
Automatic Transmission Fluid Type:
Dexron III or equivalent (consult manual for exact specification)
Manual Transmission Fluid Type:
GL-4 Gear Oil (consult manual for viscosity and specification)
📐 Dimensions
Exterior
Length:
Approx. 180-183 inches (varies slightly by year)
Width:
Approx. 71.7 inches
Height:
Approx. 66.1-66.5 inches
Wheelbase
Wheelbase:
Approx. 106.1 inches
Weights
Curb Weight:
Approx. 3,400 - 3,800 lbs (depending on engine and drivetrain)
🛡️ Safety Features
Ratings
NHTSA Front Driver Side Impact:
Likely 4 stars (common for vehicles of this era, consult specific year reports for accuracy)
NHTSA Front Passenger Side Impact:
Likely 4 stars (common for vehicles of this era, consult specific year reports for accuracy)
Active Features
ABS:
Standard on most models, Anti-lock Braking System
Traction Control:
Available on some higher trims/later models
Passive Features
Airbags:
Driver and front passenger airbags standard; side airbags available on later models.
Seat Belts:
Three-point seat belts in all seating positions, front pretensioners.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD or Cassette player, optional premium sound systems available.
Navigation:
Rarely factory-equipped, typically aftermarket units.
Driver Assistance
Cruise Control:
Standard on most models.
Connectivity
Power Accessories:
Power windows, power door locks, power mirrors.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 5,000 to 7,500 miles or 6 months (consult manual for specific grade and interval).
Engine Oil Filter Replacement:
With every oil change.
Air Filter Replacement:
Every 15,000 to 30,000 miles, or as needed based on driving conditions.
Spark Plug Replacement:
Approx. 60,000-100,000 miles for iridium plugs (check manual for exact type and interval).
Timing Belt Replacement:
Critical for the 2.0L FS-DE engine; typically 60,000-90,000 miles or 7 years. Failure can cause catastrophic engine damage. The V6 usually uses a timing chain, requiring less frequent service.
Transmission Fluid Change:
Every 30,000 to 60,000 miles, or as indicated by severe service schedules.
Fluid Specifications
Engine Oil Viscosity:
Typically 5W-30 or 10W-30 (consult manual for exact specification and API service category).
Coolant Type:
Mazda Genuine Long Life Coolant or equivalent ethylene glycol-based coolant (typically pink or orange).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid (consult manual for exact specification).
Known Issues
Engine 2.0L:
Timing belt wear/failure, oil leaks from valve cover gasket and oil pan, EGR valve issues.
Engine 2.5L V6:
Engine oil consumption, intake manifold gasket leaks, spark plug ejection (on early versions).
Transmission:
Automatic transmission solenoids can fail, leading to shifting issues. Torque converter issues can also occur.
Suspension:
Worn control arm bushings, tie rod ends, and struts are common due to mileage and weight.
Electrical:
Window regulators, power lock actuators, and HVAC blower motor resistor failures.
📚 Vehicle History
Brand Heritage
Mazda Ethos:
Known for engaging driving dynamics ('Zoom-Zoom'), sporty car heritage, and unique designs.
Model Evolution
Generation Introduction:
The second generation (LW) MPV was introduced for the 1999 model year, marking a significant redesign with a unibody construction (compared to the body-on-frame first gen) and a more modern, car-like platform.
Key Updates:
Introduction of the 2.5L V6 engine, optional AWD, refreshed styling, and interior enhancements throughout its lifecycle.
Production
Manufacturing Location:
Hofuku, Yamaguchi, Japan (Mazda's main plant)
Production End:
The MPV continued production until 2006 in North America, with production continuing longer in other markets.
Bir seçim yapmanız sayfanın tamamının yenilenmesine neden olur.