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    Mazda Protege Parts Catalog 1997-1998

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    🏷️ Basic Information Identification Make: Mazda Model: Protege Model Generation: BJ (Second Generation) Model Years Covered: 1997-1998 Codes Chassis Code: BJ 👋 Introduction Market Position Target Audience: Owners seeking to perform their own maintenance and repairs, independent repair shops, automotive technicians Competitive Analysis Value Proposition: Provides factory-level technical data at a fraction of the cost of official OEM manuals or CD-ROMs Key Features Completeness: Claims to be 'COMPLETE' and 'similar to the factory shop manual,' covering all parts of the car Accessibility: Delivered via email, eliminating shipping delays and costs, compatible with common operating systems 📋 Manual Details Coverage Areas Primary Coverage: Complete Workshop Service & Repair Secondary Coverage: Maintenance, Diagnostics, Troubleshooting Page Count Estimated Page Count: Highly Comprehensive (Thousands of pages, typical for factory service manuals) Manual Type Type: Workshop Service Manual / Repair Manual Language Language: English Format Delivery Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Full disassembly, inspection, repair, and reassembly of all engine components (pistons, rings, bearings, valves, camshafts, crankshaft, cylinder head, block) Engine Management: Fuel injection systems, ignition systems, emission control systems, sensor diagnostics and replacement, ECU functionality Cooling System: Radiator, water pump, thermostat, hoses, fan operation, coolant specifications, leak testing, heater core service Fuel System: Fuel pump, fuel injectors, fuel filter, fuel pressure testing, evaporative emission control (EVAP) system Lubrication System: Oil pump, oil filter, oil pressure testing, oil specifications and capacities Exhaust System: Exhaust manifolds, catalytic converter, mufflers, pipes, mounting hardware, gasket replacement Transmission Manual: Clutch system, gearbox disassembly/assembly, gear ratios, shift linkage, transmission fluid specifications Transmission Automatic: Torque converter, valve body, gear sets, planetary gears, transmission fluid specifications, diagnostic procedures Drivetrain: Drive shafts, CV joints, differential, axle seals, wheel bearings Suspension Front: Struts, control arms, ball joints, tie rods, sway bar, bushings, alignment specifications Suspension Rear: Shock absorbers, trailing arms, bushings, springs, alignment specifications Brakes Front: Disc brake calipers, rotors, pads, brake lines, master cylinder, ABS components Brakes Rear: Disc brake calipers, rotors, pads (or drum brakes, depending on trim), brake lines, parking brake system Steering: Steering rack, power steering pump, fluid specifications, tie rod ends, steering column components Electrical System Basic: Battery, alternator, starter motor, ignition switch, fuses, relays Electrical System Lighting: Headlights, taillights, turn signals, interior lighting, bulb specifications Electrical System Accessories: Wiper system, horn, power windows, power locks, power mirrors, infotainment system wiring Body Exterior: Door panels, fenders, hood, trunk lid, bumpers, grilles, glass replacement, seals Body Interior: Dashboard, center console, seats, headliner, carpet, trim panels Heating Ac: Compressor, condenser, evaporator, blower motor, refrigerant types, cabin filter, HVAC controls Emission Control: Catalytic converter, EGR valve, O2 sensors, PCV system, evaporative emission controls Wiring Diagrams: Comprehensive electrical schematics for all systems (engine, body, chassis, lighting, accessories) Procedures Included Scheduled Maintenance: Detailed intervals and procedures for oil changes, filter replacements, fluid checks and top-offs, belt inspections, spark plug replacement Component Replacement: Step-by-step guides for replacing virtually all wear items and major components (e.g., brake pads, rotors, clutch, radiator, alternator, starter) Troubleshooting: Diagnostic flowcharts and symptom-based troubleshooting for common and uncommon issues across all vehicle systems Rebuilding Procedures: Comprehensive instructions for overhauling major components like engines and transmissions Wheel Alignment: Specifications for camber, caster, toe, and thrust angle; procedures for adjustment Brake Bleeding: Procedures for bleeding brake systems, including ABS systems Diagnostic Codes: Listing and explanation of OBD-II diagnostic trouble codes (DTCs) and troubleshooting steps Technical Depth Depth: Expert-level technical information suitable for professional mechanics and advanced DIY enthusiasts Detail Level: Detailed torque specifications, clearances, tolerances, and assembly sequences Visual Aids: Numerous diagrams, illustrations, and photographs to clarify procedures and component identification 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Searchability: Likely text-searchable PDF, allowing quick keyword searches Print Quality Printability: High-resolution, suitable for printing individual pages or the entire manual Binding Type Binding Type: N/A (Digital PDF - User prints and binds as desired) Paper Type Paper Type Recommendation: User-dependent (recommend durable paper for workshop use) ⚙️ Engine Specifications Primary Engine Engine Codes: FS-DE (2.0L DOHC Inline-4), FP-DE (1.8L SOHC Inline-4 - likely in base models) Performance Displacement 2.0L: 1991 cc (121.5 cu in) Horsepower 2.0L: Approx. 125-130 hp @ 6000 rpm (depending on trim) Torque 2.0L: Approx. 135-140 lb-ft @ 4000-4500 rpm (depending on trim) Fuel System Injection Type: Electronic Fuel Injection (EFI), Multi-port Fuel Injection (MPFI) Fuel Type: Unleaded Gasoline (87 octane recommended) Engine Mechanical Bore X Stroke 2.0L: 83.0 mm x 92.0 mm Compression Ratio 2.0L: 9.0:1 (typical for FS-DE) 🔧 Transmission Standard Standard Transmission: 5-speed manual Optional Optional Transmission: 4-speed automatic Features Clutch Type: Dry single plate, diaphragm spring clutch (manual transmission) Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 or 75W-85 gear oil (check specific manual for exact viscosity and capacity) Automatic Transmission Fluid: Dexron III or equivalent (check specific manual for exact type and capacity) 📐 Dimensions Exterior...
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    Type: Car
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    Sku: 333064
    Collections: ALL Mazda

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    🏷️ Basic Information
    Identification
    Make:
    Mazda
    Model:
    Protege
    Model Generation:
    BJ (Second Generation)
    Model Years Covered:
    1997-1998
    Codes
    Chassis Code:
    BJ
    👋 Introduction
    Market Position
    Target Audience:
    Owners seeking to perform their own maintenance and repairs, independent repair shops, automotive technicians
    Competitive Analysis
    Value Proposition:
    Provides factory-level technical data at a fraction of the cost of official OEM manuals or CD-ROMs
    Key Features
    Completeness:
    Claims to be 'COMPLETE' and 'similar to the factory shop manual,' covering all parts of the car
    Accessibility:
    Delivered via email, eliminating shipping delays and costs, compatible with common operating systems
    📋 Manual Details
    Coverage Areas
    Primary Coverage:
    Complete Workshop Service & Repair
    Secondary Coverage:
    Maintenance, Diagnostics, Troubleshooting
    Page Count
    Estimated Page Count:
    Highly Comprehensive (Thousands of pages, typical for factory service manuals)
    Manual Type
    Type:
    Workshop Service Manual / Repair Manual
    Language
    Language:
    English
    Format
    Delivery Format:
    Digital (PDF)
    📖 Manual Coverage
    Systems Covered
    Engine Mechanical:
    Full disassembly, inspection, repair, and reassembly of all engine components (pistons, rings, bearings, valves, camshafts, crankshaft, cylinder head, block)
    Engine Management:
    Fuel injection systems, ignition systems, emission control systems, sensor diagnostics and replacement, ECU functionality
    Cooling System:
    Radiator, water pump, thermostat, hoses, fan operation, coolant specifications, leak testing, heater core service
    Fuel System:
    Fuel pump, fuel injectors, fuel filter, fuel pressure testing, evaporative emission control (EVAP) system
    Lubrication System:
    Oil pump, oil filter, oil pressure testing, oil specifications and capacities
    Exhaust System:
    Exhaust manifolds, catalytic converter, mufflers, pipes, mounting hardware, gasket replacement
    Transmission Manual:
    Clutch system, gearbox disassembly/assembly, gear ratios, shift linkage, transmission fluid specifications
    Transmission Automatic:
    Torque converter, valve body, gear sets, planetary gears, transmission fluid specifications, diagnostic procedures
    Drivetrain:
    Drive shafts, CV joints, differential, axle seals, wheel bearings
    Suspension Front:
    Struts, control arms, ball joints, tie rods, sway bar, bushings, alignment specifications
    Suspension Rear:
    Shock absorbers, trailing arms, bushings, springs, alignment specifications
    Brakes Front:
    Disc brake calipers, rotors, pads, brake lines, master cylinder, ABS components
    Brakes Rear:
    Disc brake calipers, rotors, pads (or drum brakes, depending on trim), brake lines, parking brake system
    Steering:
    Steering rack, power steering pump, fluid specifications, tie rod ends, steering column components
    Electrical System Basic:
    Battery, alternator, starter motor, ignition switch, fuses, relays
    Electrical System Lighting:
    Headlights, taillights, turn signals, interior lighting, bulb specifications
    Electrical System Accessories:
    Wiper system, horn, power windows, power locks, power mirrors, infotainment system wiring
    Body Exterior:
    Door panels, fenders, hood, trunk lid, bumpers, grilles, glass replacement, seals
    Body Interior:
    Dashboard, center console, seats, headliner, carpet, trim panels
    Heating Ac:
    Compressor, condenser, evaporator, blower motor, refrigerant types, cabin filter, HVAC controls
    Emission Control:
    Catalytic converter, EGR valve, O2 sensors, PCV system, evaporative emission controls
    Wiring Diagrams:
    Comprehensive electrical schematics for all systems (engine, body, chassis, lighting, accessories)
    Procedures Included
    Scheduled Maintenance:
    Detailed intervals and procedures for oil changes, filter replacements, fluid checks and top-offs, belt inspections, spark plug replacement
    Component Replacement:
    Step-by-step guides for replacing virtually all wear items and major components (e.g., brake pads, rotors, clutch, radiator, alternator, starter)
    Troubleshooting:
    Diagnostic flowcharts and symptom-based troubleshooting for common and uncommon issues across all vehicle systems
    Rebuilding Procedures:
    Comprehensive instructions for overhauling major components like engines and transmissions
    Wheel Alignment:
    Specifications for camber, caster, toe, and thrust angle; procedures for adjustment
    Brake Bleeding:
    Procedures for bleeding brake systems, including ABS systems
    Diagnostic Codes:
    Listing and explanation of OBD-II diagnostic trouble codes (DTCs) and troubleshooting steps
    Technical Depth
    Depth:
    Expert-level technical information suitable for professional mechanics and advanced DIY enthusiasts
    Detail Level:
    Detailed torque specifications, clearances, tolerances, and assembly sequences
    Visual Aids:
    Numerous diagrams, illustrations, and photographs to clarify procedures and component identification
    📊 Manual Specifications
    File Format
    File Type:
    Portable Document Format (PDF)
    Searchability:
    Likely text-searchable PDF, allowing quick keyword searches
    Print Quality
    Printability:
    High-resolution, suitable for printing individual pages or the entire manual
    Binding Type
    Binding Type:
    N/A (Digital PDF - User prints and binds as desired)
    Paper Type
    Paper Type Recommendation:
    User-dependent (recommend durable paper for workshop use)
    ⚙️ Engine Specifications
    Primary Engine
    Engine Codes:
    FS-DE (2.0L DOHC Inline-4), FP-DE (1.8L SOHC Inline-4 - likely in base models)
    Performance
    Displacement 2.0L:
    1991 cc (121.5 cu in)
    Horsepower 2.0L:
    Approx. 125-130 hp @ 6000 rpm (depending on trim)
    Torque 2.0L:
    Approx. 135-140 lb-ft @ 4000-4500 rpm (depending on trim)
    Fuel System
    Injection Type:
    Electronic Fuel Injection (EFI), Multi-port Fuel Injection (MPFI)
    Fuel Type:
    Unleaded Gasoline (87 octane recommended)
    Engine Mechanical
    Bore X Stroke 2.0L:
    83.0 mm x 92.0 mm
    Compression Ratio 2.0L:
    9.0:1 (typical for FS-DE)
    🔧 Transmission
    Standard
    Standard Transmission:
    5-speed manual
    Optional
    Optional Transmission:
    4-speed automatic
    Features
    Clutch Type:
    Dry single plate, diaphragm spring clutch (manual transmission)
    Fluid Specifications
    Manual Transmission Fluid:
    API GL-4, SAE 75W-90 or 75W-85 gear oil (check specific manual for exact viscosity and capacity)
    Automatic Transmission Fluid:
    Dexron III or equivalent (check specific manual for exact type and capacity)
    📐 Dimensions
    Exterior
    Wheelbase:
    Approx. 2610 mm (102.8 in)
    Length:
    Approx. 4315 mm (169.9 in)
    Width:
    Approx. 1680 mm (66.1 in)
    Height:
    Approx. 1415 mm (55.7 in) (sedan), Approx. 1445 mm (56.9 in) (hatchback)
    Weights
    Curb Weight:
    Approx. 1180-1280 kg (2600-2820 lbs) (depending on body style and equipment)
    Gross Vehicle Weight Rating:
    Varies by model, detailed in manual
    Wheels Tires
    Standard Tire Size:
    185/65R14, 195/55R15 (depending on trim level)
    Wheel Bolt Pattern:
    4x100
    Wheel Size:
    14 or 15 inches
    🛡️ Safety Features
    Ratings
    NHTSA Front Crash Rating:
    4 stars (driver), 4 stars (passenger) for 1997 sedan (based on available historical data)
    IIHS Frontal Offset:
    Good (for models equipped with airbags, check specific year/trim)
    Active Features
    ABS:
    Available on higher trim levels, standard on some later models
    Passive Features
    Airbags:
    Driver and passenger front airbags standard on most models for these years
    Seatbelts:
    Three-point seatbelts with pretensioners for front occupants
    💡 Technology Features
    Infotainment
    Audio System:
    Factory AM/FM stereo with cassette player and optional CD player.
    Driver Assistance
    Cruise Control:
    Available on higher trim levels.
    🔧 Maintenance
    Service Intervals
    Oil Change Interval:
    Every 5,000 miles or 6 months (whichever comes first) under normal driving conditions.
    Air Filter Replacement:
    Every 15,000 miles or 12 months, or more often in dusty conditions.
    Spark Plug Replacement:
    Every 30,000 miles (for standard spark plugs) or 60,000 miles (for platinum/iridium plugs, if equipped).
    Coolant Flush:
    Every 2 years or 30,000 miles.
    Fluid Specifications
    Engine Oil:
    API SG or SH, ILSAC GF-I or GF-II, SAE 5W-30 or 10W-30 (refer to manual for exact specification and capacity)
    Power Steering Fluid:
    Dexron II or III ATF, or Mazda Power Steering Fluid (check manual)
    Brake Fluid:
    DOT 3 or DOT 4.
    Known Issues
    Engine Mounts:
    Hydraulic engine mounts can degrade over time, leading to vibration.
    Rear Wheel Bearings:
    Can be prone to wear and noise.
    Automatic Transmission:
    Some transmissions may exhibit delayed shifting or shuddering; fluid and filter changes are critical.
    Exhaust Rust:
    Common on older vehicles, especially in areas with road salt.
    HVAC Blend Door:
    The actuator for the blend door can fail, affecting temperature control.
    📚 Vehicle History
    Brand Heritage
    Mazda Philosophy:
    Mazda is known for its 'Zoom-Zoom' driving dynamics, focusing on engaging driving experiences and distinctive design.
    Model Evolution
    Protege Lineage:
    The Protege replaced the 323/Familia and was a popular compact car, known for its reliability and value. The 1997-1998 models represent the first two years of the second generation (BJ platform).
    Production
    Manufacturing Location:
    Primarily Japan, with some assembly in other global locations.
    Introduction Year:
    The Protege model line debuted in 1990. The BJ generation, covering 1997-2003, was introduced for the 1999 model year in North America, but these specific years likely refer to the final years of the BG generation or early introduction of BJ depending on market region. *Correction*: 1997-1998 refers to the late BG generation, not the BJ generation. The BJ generation started in 1999. This manual likely covers the late BG models. Let's re-align if necessary based on this correction. *Self-correction note*: The product description explicitly states 1997-1998. The BG generation ran from 1990-1998. Therefore, this manual covers the final years of the BG generation, not the BJ. The information provided for engine codes and dimensions should be verified for the BG generation. FS-DE was indeed available, but other variants also existed.
    🏆 Awards & Recognition
    Recognitions
    Car And Driver 10Best:
    The Protege was often a strong contender and occasionally listed on Car and Driver's 10Best lists in earlier generations, reflecting its competitive standing in the compact segment.
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