Mazda Protege 2000 Service Repair Manual

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🏷️ Basic Information Identification Make: Mazda Model: Protege Year: 2000 👋 Introduction Market Position Market Segment: Compact sedan and hatchback, positioned as an affordable and reliable entry-level to mid-range vehicle. Competitive Analysis Key Competitors: Honda Civic, Toyota Corolla, Ford Focus, Nissan Sentra. Key Features Design Philosophy: Mazda's 'Zoom-Zoom' driving dynamics emphasis, often praised for a more engaging driving experience than some competitors. Target Audience: Young drivers, budget-conscious consumers, small families seeking practicality and value. 📋 Manual Details Coverage Areas Manual Type: Service and Repair Manual Language: English Format: Digital (likely PDF, assumed for completeness) 📖 Manual Coverage Systems Covered Engine: Complete engine disassembly, assembly, diagnosis, and repair for all gasoline variants. Fuel System: Fuel injection system, fuel pump, injectors, pressure regulator, evaporative emission control (EVAP). Exhaust System: Exhaust manifolds, catalytic converter, mufflers, oxygen sensors. Cooling System: Radiator, thermostat, water pump, cooling fan, hoses, coolant specifications. Lubrication System: Oil pump, oil filter, oil pressure, lubrication specifications. Ignition System: Spark plugs, ignition coils, electronic ignition control module (if applicable). Transmission Manual: Clutch, gearbox internals, shifting mechanisms, fluid types and capacities. Transmission Automatic: Torque converter, valve body, transmission control module (TCM), fluid types and capacities. Drivetrain: Front-wheel drive system, CV axles, differential (integrated). Suspension Front: MacPherson struts, control arms, ball joints, bushings, alignment specifications. Suspension Rear: Independent multi-link suspension (common on higher trims), shock absorbers, springs, bushings. Steering System: Power steering pump, rack and pinion, steering column, tie rods, fluid specifications. Brake System Front: Front disc brakes, calipers, pads, rotors, bleeding procedures. Brake System Rear: Rear disc or drum brakes (depending on trim), parking brake mechanism, bleeding procedures. Electrical System Charging: Alternator, battery, charging circuit diagnosis. Electrical System Starting: Starter motor, ignition switch, starter solenoid. Lighting System: Headlights, taillights, interior lighting, bulb replacement procedures. Instrument Panel: Gauges, warning lights, indicator functions. Body Exterior: Body panel removal/installation, door mechanisms, hood, trunk, bumpers. Body Interior: Seat removal, dashboard components, trim panels, carpeting. HVAC System: Air conditioning, heating, ventilation, blower motor, cabin air filter. Safety Systems: Airbag system (SRS), seatbelts, passive safety features. Procedures Included Maintenance: Scheduled maintenance intervals, oil changes, filter replacements, fluid checks and top-offs. Troubleshooting: Diagnostic procedures for common malfunctions, symptom-based troubleshooting guides. Repair: Step-by-step instructions for component removal, repair, and reinstallation. Diagnostics: OBD-II diagnostic codes, sensor testing, electrical circuit testing. Specifications: Torque specifications for critical fasteners, fluid capacities, electrical resistance values. Technical Depth Depth Level: Comprehensive, suitable for both DIY enthusiasts and professional mechanics. Wiring Diagrams: Includes detailed electrical wiring diagrams for various systems. Schematics: System schematics for electrical and mechanical components. 📊 Manual Specifications File Format File Type: PDF (assumed for digital product) Searchable: Likely searchable text content within the PDF. Print Quality Illustrations: Clear illustrations, diagrams, and potentially photographs. Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code 1: FS-DE (2.0L DOHC Inline-4) Displacement 1: 1991 cc (2.0 Liters) Horsepower 1: Approx. 125-130 hp (varies slightly by market and specific variant) Torque 1: Approx. 135-140 lb-ft @ 4000-4500 RPM Bore X Stroke 1: 83.1 mm x 92.0 mm Compression Ratio 1: 9.7:1 Valvetrain 1: DOHC, 16 valves (4 valves per cylinder) Fuel Induction 1: Electronic Multi-Port Fuel Injection (MPI) Fuel Type 1: Unleaded Gasoline (87 octane or higher recommended) Emission Controls 1: Catalytic converter, Oxygen sensors (O2S), Secondary Air Injection (SAI) on some models. Optional Engine Engine Code 2: FP-DE (1.8L DOHC Inline-4) Displacement 2: 1839 cc (1.8 Liters) Horsepower 2: Approx. 120 hp Torque 2: Approx. 116 lb-ft Performance Performance Tuning: Focus on balance of economy and spirited driving. 🔧 Transmission Standard Transmission Type Standard: 5-speed Manual Transmission Optional Transmission Type Optional: 4-speed Automatic Transmission Features Clutch Type: Dry single plate (for manual) Automatic Transmission Control: Electronic control unit (TCU) for shift logic. Fluid Specs Manual Transmission Fluid: API GL-4, SAE 75W-90 Gear Oil (Check specific Mazda spec for exact viscosity and API rating) Automatic Transmission Fluid: Mazda ATF JWS3317 or equivalent (Refer to manual for precise OEM specification) 📐 Dimensions Exterior Length Length Sedan: Approx. 174.8 inches Exterior Width Width: Approx. 67.3 inches Exterior Height Height: Approx. 55.7 inches Wheelbase Wheelbase: Approx. 102.7 inches Track Width Front Track Front: Approx. 58.7 inches Track Width Rear Track Rear: Approx. 58.3 inches Weights Curb Curb Weight Manual: Approx. 2600 - 2700 lbs Curb Weight Automatic: Approx. 2700 - 2800 lbs 🛡️ Safety Features Ratings Nhtsa NHTSA Driver Front Impact: Likely 4-star (as per typical ratings for this era, manual verification needed) NHTSA Passenger Front Impact: Likely 4-star (as per typical ratings for this era, manual verification needed) Ratings Iihs IIHS Moderately Overlap Frontal: Likely Acceptable or Marginal (as per typical ratings for this era, manual verification needed) Active Features ABS: Available Anti-lock Braking System (ABS) on select trims/optional. Passive Features Airbags Front: Driver and front passenger airbags (SRS)...

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Type: Car

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Sku: 315149

Collections: ALL Mazda

Availability: In stock

Tags: 2000 Car Cars Mazda Misc Protege

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Description

🏷️ Basic Information

Identification

Make:

Mazda

Model:

Protege

Year:

👋 Introduction

Market Position

Market Segment:

Compact sedan and hatchback, positioned as an affordable and reliable entry-level to mid-range vehicle.

Competitive Analysis

Key Competitors:

Honda Civic, Toyota Corolla, Ford Focus, Nissan Sentra.

Key Features

Design Philosophy:

Mazda's 'Zoom-Zoom' driving dynamics emphasis, often praised for a more engaging driving experience than some competitors.

Target Audience:

Young drivers, budget-conscious consumers, small families seeking practicality and value.

📋 Manual Details

Coverage Areas

Manual Type:

Service and Repair Manual

Language:

English

Format:

Digital (likely PDF, assumed for completeness)

📖 Manual Coverage

Systems Covered

Engine:

Complete engine disassembly, assembly, diagnosis, and repair for all gasoline variants.

Fuel System:

Fuel injection system, fuel pump, injectors, pressure regulator, evaporative emission control (EVAP).

Exhaust System:

Exhaust manifolds, catalytic converter, mufflers, oxygen sensors.

Cooling System:

Radiator, thermostat, water pump, cooling fan, hoses, coolant specifications.

Lubrication System:

Oil pump, oil filter, oil pressure, lubrication specifications.

Ignition System:

Spark plugs, ignition coils, electronic ignition control module (if applicable).

Transmission Manual:

Clutch, gearbox internals, shifting mechanisms, fluid types and capacities.

Transmission Automatic:

Torque converter, valve body, transmission control module (TCM), fluid types and capacities.

Drivetrain:

Front-wheel drive system, CV axles, differential (integrated).

Suspension Front:

MacPherson struts, control arms, ball joints, bushings, alignment specifications.

Suspension Rear:

Independent multi-link suspension (common on higher trims), shock absorbers, springs, bushings.

Steering System:

Power steering pump, rack and pinion, steering column, tie rods, fluid specifications.

Brake System Front:

Front disc brakes, calipers, pads, rotors, bleeding procedures.

Brake System Rear:

Rear disc or drum brakes (depending on trim), parking brake mechanism, bleeding procedures.

Electrical System Charging:

Alternator, battery, charging circuit diagnosis.

Electrical System Starting:

Starter motor, ignition switch, starter solenoid.

Lighting System:

Headlights, taillights, interior lighting, bulb replacement procedures.

Instrument Panel:

Gauges, warning lights, indicator functions.

Body Exterior:

Body panel removal/installation, door mechanisms, hood, trunk, bumpers.

Body Interior:

Seat removal, dashboard components, trim panels, carpeting.

HVAC System:

Air conditioning, heating, ventilation, blower motor, cabin air filter.

Safety Systems:

Airbag system (SRS), seatbelts, passive safety features.

Procedures Included

Maintenance:

Scheduled maintenance intervals, oil changes, filter replacements, fluid checks and top-offs.

Troubleshooting:

Diagnostic procedures for common malfunctions, symptom-based troubleshooting guides.

Repair:

Step-by-step instructions for component removal, repair, and reinstallation.

Diagnostics:

OBD-II diagnostic codes, sensor testing, electrical circuit testing.

Specifications:

Torque specifications for critical fasteners, fluid capacities, electrical resistance values.

Technical Depth

Depth Level:

Comprehensive, suitable for both DIY enthusiasts and professional mechanics.

Wiring Diagrams:

Includes detailed electrical wiring diagrams for various systems.

Schematics:

System schematics for electrical and mechanical components.

📊 Manual Specifications

File Format

File Type:

PDF (assumed for digital product)

Searchable:

Likely searchable text content within the PDF.

Print Quality

Illustrations:

Clear illustrations, diagrams, and potentially photographs.

Binding Type

Binding Type:

N/A (Digital Format)

Paper Type

Paper Type:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Code 1:

FS-DE (2.0L DOHC Inline-4)

Displacement 1:

1991 cc (2.0 Liters)

Horsepower 1:

Approx. 125-130 hp (varies slightly by market and specific variant)

Torque 1:

Approx. 135-140 lb-ft @ 4000-4500 RPM

Bore X Stroke 1:

83.1 mm x 92.0 mm

Compression Ratio 1:

9.7:1

Valvetrain 1:

DOHC, 16 valves (4 valves per cylinder)

Fuel Induction 1:

Electronic Multi-Port Fuel Injection (MPI)

Fuel Type 1:

Unleaded Gasoline (87 octane or higher recommended)

Emission Controls 1:

Catalytic converter, Oxygen sensors (O2S), Secondary Air Injection (SAI) on some models.

Optional Engine

Engine Code 2:

FP-DE (1.8L DOHC Inline-4)

Displacement 2:

1839 cc (1.8 Liters)

Horsepower 2:

Approx. 120 hp

Torque 2:

Approx. 116 lb-ft

Performance

Performance Tuning:

Focus on balance of economy and spirited driving.

🔧 Transmission

Standard

Transmission Type Standard:

5-speed Manual Transmission

Optional

Transmission Type Optional:

4-speed Automatic Transmission

Features

Clutch Type:

Dry single plate (for manual)

Automatic Transmission Control:

Electronic control unit (TCU) for shift logic.

Fluid Specs

Manual Transmission Fluid:

API GL-4, SAE 75W-90 Gear Oil (Check specific Mazda spec for exact viscosity and API rating)

Automatic Transmission Fluid:

Mazda ATF JWS3317 or equivalent (Refer to manual for precise OEM specification)

📐 Dimensions

Exterior Length

Length Sedan:

Approx. 174.8 inches

Exterior Width

Width:

Approx. 67.3 inches

Exterior Height

Height:

Approx. 55.7 inches

Wheelbase

Wheelbase:

Approx. 102.7 inches

Track Width Front

Track Front:

Approx. 58.7 inches

Track Width Rear

Track Rear:

Approx. 58.3 inches

Weights Curb

Curb Weight Manual:

Approx. 2600 - 2700 lbs

Curb Weight Automatic:

Approx. 2700 - 2800 lbs

🛡️ Safety Features

Ratings Nhtsa

NHTSA Driver Front Impact:

Likely 4-star (as per typical ratings for this era, manual verification needed)

NHTSA Passenger Front Impact:

Likely 4-star (as per typical ratings for this era, manual verification needed)

Ratings Iihs

IIHS Moderately Overlap Frontal:

Likely Acceptable or Marginal (as per typical ratings for this era, manual verification needed)

Active Features

Available Anti-lock Braking System (ABS) on select trims/optional.

Passive Features

Airbags Front:

Driver and front passenger airbags (SRS) standard.

Seatbelts:

3-point seatbelts with pretensioners for front occupants.

Side Impact Beams:

Reinforced steel side-door beams.

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM stereo with CD player and/or cassette deck, optional premium sound systems.

Speaker Configuration:

Typically 4 or 6 speakers depending on trim level.

Driver Assistance

Cruise Control:

Available on most trims.

Connectivity

Power Windows:

Available on most trims.

Power Locks:

Available on most trims.

Remote Keyless Entry:

Available on select trims/optional.

🔧 Maintenance

Service Intervals Oil

Oil Change Interval Miles:

Every 5,000 to 7,500 miles or 6 months (refer to manual for exact interval based on driving conditions).

Oil Change Interval Km:

Every 8,000 to 12,000 km or 6 months.

Service Intervals Filters

Oil Filter Replacement:

Replace with every oil change.

Air Filter Replacement:

Inspect every 15,000 miles, replace as needed (typically every 30,000 miles).

Cabin Air Filter Replacement:

If equipped, inspect annually, replace as needed.

Service Intervals Spark Plugs

Spark Plug Replacement:

Replace at approximately 60,000-100,000 miles depending on plug type (platinum recommended).

Service Intervals Timing Belt

Timing Belt Replacement:

Critical component: Replace every 60,000-90,000 miles or 6-7 years due to interference engine design. Includes idler pulley and tensioner.

Fluid Specifications Coolant

Coolant Type:

Mazda Long Life Coolant (Blue) or equivalent silicate-free/hybrid organic acid technology (HOAT) coolant.

Coolant Capacity:

Approx. 6.5 Liters (13.7 US Quarts)

Fluid Specifications Brake

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid.

Fluid Specifications Power Steering

Power Steering Fluid Type:

Mazda Genuine ATF D3 or equivalent automatic transmission fluid.

Known Issues

Engine Mounts:

Can degrade over time, leading to vibration and clunking noises.

Catalytic Converter:

Can fail due to age or internal engine issues, leading to reduced performance and check engine lights.

ABS Wheel Speed Sensors:

Can fail, causing ABS warning light and loss of ABS function.

Rear Main Seal Leaks:

Can develop oil leaks from the rear main crankshaft seal.

Suspension Bushings:

Worn control arm bushings can cause steering wander and premature tire wear.

📚 Vehicle History

Brand Heritage

Mazda History:

Mazda Motor Corporation, a Japanese automaker known for its innovative engineering and sporty driving characteristics.

Model Evolution

Protege Generation:

This is the BJ generation Protege (1998-2003), a significant redesign from the previous BG generation.

Protege Variants:

Available as a 4-door sedan and a 5-door hatchback (Protege5 in later years/markets). Trim levels often included DX, LX, ES, and sporty Mazdaspeed variants.

Production

Production Years:

1998-2003 (for BJ generation, model year 2000 falls within this range)

Production Locations

Manufacturing Plants:

Primarily manufactured in Japan and Mexico.

🏆 Awards & Recognition

Recognitions

Car And Driver 10 Best:

The Mazda Protege lineage, particularly the sporty ES models, often received positive mentions and '10Best' nominations for its value and driving dynamics during its production run.