🏷️ Basic Information Identification Make: Mazda Model: Protege Year: 2000-2004 Codes Chassis Codes: BJ (for all Protege models 1998-2003, often including early 2004 models depending on production run) 👋 Introduction Market Position Vehicle Segment: Compact car Competitive Landscape: Competed against vehicles like Honda Civic, Toyota Corolla, Ford Focus, Nissan Sentra, and Hyundai Elantra. Key Features Design Philosophy: Mazda's 'Zoom-Zoom' driving dynamics focused on spirited performance and handling. Body Styles Offered: Sedan (4-door), Hatchback (3-door and 5-door - including Mazdaspeed Protege). Trim Levels Common: DX, LX, ES, SE, Sport, Mazdaspeed Protege (performance variant). 📋 Manual Details Coverage Areas Manual Scope: Comprehensive service and repair for Mazda Protege models Page Count Estimated Page Count: 1000-2000+ pages (typical for comprehensive service manuals) Manual Type Manual Classification: Factory Service Manual / Repair Manual Language Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, cylinder head, block, crankshaft, pistons, connecting rods, lubrication system, cooling system, timing components, seals and gaskets. Engine Performance: Fuel injection, ignition system, emissions control, turbocharging (if applicable), engine tuning, diagnostic procedures. Transmission Manual: Clutch system, gearbox components, overhaul, shift linkage, maintenance. Transmission Automatic: Torque converter, planetary gear sets, valve body, transmission control module (TCM), hydraulic system, overhaul, maintenance. Drivetrain: Front-wheel drive (FWD) layout, CV axles, differentials, driveshafts, wheel bearings. Suspension: Front MacPherson struts, rear multi-link suspension, coil springs, shock absorbers, control arms, bushings, alignment specifications. Steering: Power steering system (hydraulic), steering rack, tie rods, steering column, wheel alignment. Brakes: Front disc brakes, rear drum or disc brakes, anti-lock braking system (ABS), master cylinder, brake lines, calipers, pads, rotors, bleeding procedures. Electrical System: Battery, charging system (alternator), starting system (starter motor), lighting system, fuses, relays, wiring diagrams, body control module (BCM). Body And Chassis: Body panels, doors, hood, trunk, interior trim, chassis components, rust prevention, collision repair basics. HVAC: Heating, ventilation, and air conditioning (HVAC) system, refrigerant handling, compressor, condenser, evaporator, blower motor, climate control panel. Procedures Included Maintenance Procedures: Oil changes, filter replacements, spark plug replacement, coolant flushes, brake fluid changes, belt inspections and replacement, tire rotations. Troubleshooting Guides: Systematic diagnostic procedures for common and uncommon faults, symptom-based troubleshooting flowcharts. Repair Procedures: Step-by-step instructions for component removal, installation, and overhaul of all major vehicle systems. Diagnostics: On-board diagnostics (OBD-II) codes interpretation, sensor testing, actuator testing, electronic control unit (ECU) diagnostics. Technical Depth Diagnostic Capability: Advanced diagnostics, including electrical testing, component resistance/voltage checks, and scan tool data interpretation. Repair Complexity: Covers everything from basic adjustments to complete engine and transmission rebuilds. Documentation Quality: Detailed diagrams, exploded views, torque specifications, and procedural steps. 📊 Manual Specifications File Format PDF Features: Searchable text, bookmarked sections, printable pages. Print Quality Digital Resolution: High-resolution scans ensuring clarity of diagrams and text. Binding Type Binding: N/A (Digital PDF) Paper Type Paper Quality: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code Base: FS-DE (2.0L DOHC I4) Engine Displacement: 1991 cc (2.0 Liters) Engine Configuration: Inline 4-cylinder, DOHC, 16 valves Performance Horsepower Range: Approx. 110-130 hp (for standard FS-DE, higher for Mazdaspeed) Torque Range: Approx. 120-135 lb-ft (for standard FS-DE, higher for Mazdaspeed) Fuel System Fuel Delivery: Electronic Multi-Point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Engine Variants Alternative Engine Codes: FP-DE (1.8L SOHC I4 - earlier models, may overlap), Z5-DE (1.5L SOHC I4 - some base models/export markets), FS-ZE (2.0L DOHC MFI - Mazdaspeed Protege) Mazdaspeed Engine: FS-ZE (2.0L Turbocharged DOHC I4 with Variable Valve Timing - VVT), approx. 170 hp, 160 lb-ft torque. 🔧 Transmission Standard Transmission Type Base: 5-speed Manual Optional Transmission Type Optional: 4-speed Automatic Features Automatic Transmission Features: Electronically controlled with overdrive. Manual Transmission Features: Sport-oriented gearing (especially in Mazdaspeed). 📐 Dimensions Exterior Wheelbase Range: Approx. 102.7 inches (2606 mm) Length Range: Approx. 170-175 inches (4318-4445 mm) depending on body style Width Range: Approx. 67.7 inches (1720 mm) Height Range: Approx. 55.5-57.5 inches (1410-1460 mm) depending on body style Weights Curb Weight Range: Approx. 2600-2900 lbs (1180-1315 kg) Gross Vehicle Weight Rating Gvwr: Typically around 3700-3900 lbs (1680-1770 kg) 🛡️ Safety Features Ratings NHTSA Front Crash Test: Good (for driver and passenger in most tests for this generation, though testing varies by year and specific model configuration). IIHS Side Impact Test: Acceptable or Marginal (depending on year and specific configurations, especially for earlier models). Active Features Traction Control: Optional on some higher trims, standard on Mazdaspeed Protege. Anti Lock Brakes: Optional on many trims, standard on ES and Mazdaspeed models. Passive Features Airbags: Driver and front passenger airbags standard. Optional side-impact airbags on select trims. Seatbelts: Front 3-point ELR with pretensioners, rear 3-point seatbelts. 💡 Technology Features Infotainment Audio System: Factory-installed AM/FM/CD player with optional cassette. Standard 4-speaker system, optional 6-speaker system. Climate Control: Manual climate control standard. Optional automatic climate control on higher trims. Driver Assistance Cruise Control: Available on most trims, standard on...