2002 Mazda Protege/Protege 5 Service Repair Manual
Normal fiyat
$133.00
İndirimli fiyat
$133.00
Normal fiyat
Birim fiyat
/ /
İndirim
Tükendi
🏷️ Basic Information Identification Make: Mazda Model: Protege / Protege5 Model Years Covered: 2002 Codes Platform Code: BJ (Third Generation) 👋 Introduction Market Position Segment: Compact Car / Affordable Compact Target Audience: Young drivers, families seeking fuel-efficient and practical transportation. Competitive Analysis Key Rivals 2002: Honda Civic, Toyota Corolla, Nissan Sentra, Ford Focus, Hyundai Elantra. Key Features Protege Strengths: Responsive handling, good value for money, reliable powertrains, practical interior space (especially Protege5). Protege5 Distinction: Sporty styling, versatile cargo capacity, sport-tuned suspension. 📋 Manual Details Coverage Areas Engine Coverage: All engines for the 2002 model year Drivetrain Coverage: Front-wheel drive (FWD), all-wheel drive (AWD) where applicable Body Style Coverage: Sedan (Protege), Wagon (Protege5) Page Count Estimated Page Count: Extensive (typical factory service manuals are 1000+ pages) Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: Digital Download (likely PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanicals, fuel system, ignition system, exhaust system, emissions control. Transmission Drivetrain: Manual and automatic transmissions, transaxle, CV joints, axles, differentials. Suspension Steering: Front and rear suspension components, steering gear, power steering system, wheel alignment. Brakes: Front and rear brakes (disc/drum), parking brake, ABS system, hydraulic components. Electrical Electronics: Wiring diagrams, battery, charging system, starting system, lighting, instruments, body electrical, power accessories. HVAC: Heating, ventilation, and air conditioning system components and operation. Body Chassis: Body panels, doors, windows, interior trim, frame, corrosion protection. Procedures Included Maintenance: Scheduled maintenance checks, fluid changes, filter replacements, lubrication points. Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs), symptom-based diagnostics. Repair: Detailed step-by-step repair procedures for all major vehicle components. Specifications: Torque specifications, clearances, fluid capacities, electrical values. Rebuild: Engine and transmission rebuild procedures, component overhaul. Technical Depth Depth: Comprehensive, covering everything from basic fluid checks to complete engine/transmission overhauls and advanced electrical diagnostics. 📊 Manual Specifications File Format Compatibility: Compatible with most PDF readers, searchable text. Print Quality Printability: Printable for workshop use, high-resolution diagrams. Binding Type Binding: N/A (Digital) Paper Type Paper: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Code Usdm: FS-DE (2.0L DOHC) Engine Displacement: 1991 cc (2.0 Liters) Engine Configuration: Inline 4-cylinder, DOHC, 16 valves Bore X Stroke: 83.0 mm x 92.0 mm Compression Ratio: 9.0:1 Performance Horsepower Ps: 130 PS @ 6000 rpm Torque Lb Ft: 135 lb-ft @ 4000 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) / Sequential Electronic Fuel Injection (S-EFI) Fuel Type: Unleaded gasoline, 87 octane (minimum) Engine Variants Protege Other Engines: Z5-DE (1.5L SOHC, less common in North America for 2002) Protege Es Gx Gt Engines: FS-DE (2.0L DOHC) standard on higher trims. 🔧 Transmission Standard Protege Standard Transmission: 5-speed manual transmission Optional Protege Optional Transmission: 4-speed automatic transmission Features Automatic Transmission Control: Electronic control unit (ECU) for shift timing and logic. Manual Transmission Gear Ratios: Detailed in manual; typically a close-ratio setup for sporty feel. Fluid Specifications Manual Transmission Fluid: API GL-4 or GL-5, SAE 75W-90 (consult manual for exact specification). Automatic Transmission Fluid: Dexron III or equivalent (consult manual for exact specification). 📐 Dimensions Exterior Protege Sedan Length: Approx. 174.6 inches (4435 mm) Protege5 Length: Approx. 167.3 inches (4250 mm) Protege Width: Approx. 67.9 inches (1725 mm) Protege Height: Approx. 55.3 inches (1405 mm) / Protege5: Approx. 57.7 inches (1465 mm) Wheelbase: Approx. 102.7 inches (2605 mm) Cargo Protege5 Cargo Volume: Significant for its class, especially with rear seats folded (specific cu. ft. in manual). Weights Curb Weight Approx: 2600 - 2800 lbs (1180 - 1270 kg), varies by model and trim. Wheel Bolt Pattern: 5 x 114.3 mm (5 x 4.5 inches) Tire Size Standard: 195/60R15, 205/50R16 (depending on trim) 🛡️ Safety Features Ratings NHTSA Frontal Impact Driver: Likely 4-star (check specific report for exact rating) NHTSA Frontal Impact Passenger: Likely 4-star (check specific report for exact rating) IIHS Crash Test Performance: Generally good for its class, manual will detail specific test results if available. Active Features ABS: Available on higher trims (4-wheel disc brakes with ABS). Traction Control: Optional on some models. Passive Features Airbags: Driver and front passenger airbags standard. Side airbags optional on some models. Seatbelts: 3-point front and rear seatbelts, pretensioners on front seats. Child Seat Anchors: LATCH system (Lower Anchors and Tethers for Children). 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD player, optional premium sound system (Bose on some trims). Aux input typically not standard. Climate Control: Manual HVAC controls, optional automatic climate control on higher trims. Driver Assistance Cruise Control: Standard on most trims. Connectivity Oem Connectivity Features: Limited by modern standards. May include power windows, locks, mirrors. Keyless entry optional. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6 months, whichever comes first (check manual for specific recommendation). Engine Air Filter Replacement: Every 15,000 - 30,000 miles (24,000 - 48,000 km) or as needed based...
Significant for its class, especially with rear seats folded (specific cu. ft. in manual).
Weights
Curb Weight Approx:
2600 - 2800 lbs (1180 - 1270 kg), varies by model and trim.
Wheel Bolt Pattern:
5 x 114.3 mm (5 x 4.5 inches)
Tire Size Standard:
195/60R15, 205/50R16 (depending on trim)
🛡️ Safety Features
Ratings
NHTSA Frontal Impact Driver:
Likely 4-star (check specific report for exact rating)
NHTSA Frontal Impact Passenger:
Likely 4-star (check specific report for exact rating)
IIHS Crash Test Performance:
Generally good for its class, manual will detail specific test results if available.
Active Features
ABS:
Available on higher trims (4-wheel disc brakes with ABS).
Traction Control:
Optional on some models.
Passive Features
Airbags:
Driver and front passenger airbags standard. Side airbags optional on some models.
Seatbelts:
3-point front and rear seatbelts, pretensioners on front seats.
Child Seat Anchors:
LATCH system (Lower Anchors and Tethers for Children).
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player, optional premium sound system (Bose on some trims). Aux input typically not standard.
Climate Control:
Manual HVAC controls, optional automatic climate control on higher trims.
Driver Assistance
Cruise Control:
Standard on most trims.
Connectivity
Oem Connectivity Features:
Limited by modern standards. May include power windows, locks, mirrors. Keyless entry optional.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6 months, whichever comes first (check manual for specific recommendation).
Engine Air Filter Replacement:
Every 15,000 - 30,000 miles (24,000 - 48,000 km) or as needed based on driving conditions.
Spark Plug Replacement:
Typically around 60,000 - 100,000 miles (96,000 - 160,000 km) for iridium-tipped plugs, 30,000 miles for standard.
Timing Belt Replacement:
Crucial! Check manual. Typically 60,000 - 90,000 miles (96,000 - 144,000 km) for interference engines like the FS-DE. Failure can cause severe engine damage.
Fluid Specifications
Engine Oil Type Capacity:
5W-30 viscosity, approximately 4.2 US quarts (4.0 liters) with filter. Consult manual.
Coolant Type Capacity:
Mazda Super Long Life Coolant (or equivalent HOAT), approximately 7.0 US quarts (6.6 liters). Consult manual.
Brake Fluid Type:
DOT 3 or DOT 4 (check manual).
Power Steering Fluid Type:
ATF Dexron II/III compatible (consult manual).
Known Issues
Common Protege Issues:
EGR valve clogging, front control arm bushings wear, catalytic converter failure (especially on higher mileage vehicles), rear wheel bearings wear, power steering pump leaks.
Protege5 Specific Issues:
Similar to Protege, potential for exhaust system rust due to wagon design, occasional AC compressor issues.
📚 Vehicle History
Brand Heritage
Mazda Philosophy:
'Zoom-Zoom' driving dynamics, focus on driver engagement.
Model Evolution
Protege Generations:
First introduced in the 1970s, the 2002 model represents the third generation (BJ platform).
Protege5 Introduction:
Introduced for the 2002 model year, offering a more versatile and sportier wagon variant.
Production
Production Location:
Mazda's Hofu Plant in Japan, and potentially U.S. assembly for some variants.
Production Years Bj Platform:
1998-2003 (globally), with some regional variations.
🏆 Awards & Recognition
Recognitions
Automotive Journal Accolades:
The Protege platform generally received positive reviews for its driving dynamics and value during its production run. Specific awards for the 2002 model may vary.
Bir seçim yapmanız sayfanın tamamının yenilenmesine neden olur.