🏷️ Basic Information Identification Make: Mazda Model: RX-7 Generation: FC Production Years Covered: 1989-1992 Codes Chassis Codes: FC3S, FC3C 👋 Introduction Market Position Positioning: The Mazda RX-7 FC generation (1985-1992) solidified the RX-7's reputation as a stylish, agile, and performance-oriented sports car, particularly known for its unique rotary engine. Competitive Analysis Competitors: Competed against vehicles like the Nissan 300ZX (Z31), Toyota Supra (Mk2/Mk3), Chevrolet Camaro/Pontiac Firebird, and Porsche 944. Key Features Unique Selling Points: Rotary engine, distinctive styling, excellent handling and balance, often equipped with advanced features for its time (e.g., independent rear suspension, ABS). Manual Value Proposition Professional Use: This manual is equivalent to the official Mazda factory service manual used by dealership technicians, providing the depth and accuracy required for professional repairs. 📋 Manual Details Coverage Areas Models Covered: All RX-7 models within the specified production years (Coupe and Convertible) Regions Covered: Global (specifications may vary slightly by market) Page Count Estimated Page Count: Over 1500 pages (typical for a comprehensive workshop manual of this era) Manual Type Type: Service and Repair Workshop Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Rotary engine (13B) - Theory of operation, disassembly, assembly, troubleshooting, rebuild procedures, lubrication, cooling system, fuel injection system (EFI/ECU), ignition system, emissions control. Transmission: Manual (5-speed) and Automatic (4-speed) transmissions - Overhaul, diagnosis, clutch system, driveline, driveshaft, differential. Brakes: Front and rear disc brakes (vented front, solid rear), ABS (Anti-lock Braking System) - Hydraulic system, parking brake, caliper and rotor replacement, bleeding procedures, diagnosis. Suspension: Independent suspension (front and rear), struts, springs, bushings, control arms, sway bars, steering knuckles, wheel bearings, power steering system. Electrical: Wiring diagrams, lighting systems, charging system (alternator, battery), starting system, ignition system, sensors, ECUs, gauges, power accessories, fuse box locations and functions, troubleshooting electrical faults. Body: Body panels, doors, hood, trunk lid, bumpers, glass, interior trim, convertible top mechanism (if applicable), body sealing, corrosion prevention. Procedures Included Maintenance: Routine maintenance checks, oil changes, filter replacements, spark plug replacement (apex seals, side seals are part of rebuild), fluid checks and top-ups, belt adjustments. Diagnostics: Troubleshooting charts for common issues, diagnostic trouble codes (DTCs) for EFI system, symptom-based diagnostics for various systems. Repair: Component removal and installation, engine rebuild (including apex seal replacement), transmission overhaul, brake caliper rebuild, suspension component replacement, electrical component repair. Specifications: Torque specifications for all fasteners, clearances, fluid capacities, electrical system specifications, engine performance data. Technical Depth Depth: Comprehensive from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures and wiring diagrams. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text for quick access to information. Print Quality Image Resolution: High-resolution scans of original diagrams and illustrations for clarity. Binding Type Binding: N/A (Digital PDF format) Paper Type Paper Type: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Type: Rotary (Wankel) Engine Engine Code: 13B Displacement: 1.3 Liters (approximate, calculated from rotor dimensions) Aspirated Variants: Naturally aspirated (GXL, Convertible models) Turbocharged Variants: Turbocharged (GTU, Turbo II models) Performance Horsepower Naturally Aspirated: Approx. 145-160 hp (varies by specific model and year) Horsepower Turbocharged: Approx. 200-210 hp (varies by specific model and year) Torque Naturally Aspirated: Approx. 139-150 lb-ft Torque Turbocharged: Approx. 190-200 lb-ft Fuel System Induction Type: Fuel Injection (Electronic Fuel Injection - EFI) Fuel Type: Unleaded Gasoline (Premium Recommended) Injection System: Sequential Multi-Port Fuel Injection (MPI) on later models, Port Injection on earlier models. Turbo models feature twin injectors. Maintenance Points Oil Type Recommendation: API SG or SH, SAE 5W-30 or 10W-30 recommended. Check manual for specific viscosity based on climate. Oil Capacity: Approx. 4.5 Liters (4.7 US Quarts) with filter change. Spark Plug Type: Special rotary spark plugs (e.g., NGK R7434-9 or equivalent). Specific part numbers available in the manual. 🔧 Transmission Standard Transmission Type Standard: 5-speed Manual Transmission Optional Transmission Type Optional: 4-speed Automatic Transmission Features Clutch Type: Hydraulically operated, single dry plate clutch. Manual Gear Ratios: Specific ratios vary by model year and transmission variant (e.g., Turbo II may have different ratios than N/A). Manual provides detailed ratios. Maintenance Manual Transmission Fluid Type: API GL-4, SAE 75W-90 or 80W-90 hypoid gear oil. Check manual for specific recommendations. Automatic Transmission Fluid Type: Mazda ATF-III or equivalent Dexron II/III compatible fluid. Check manual for specific capacity. 📐 Dimensions Exterior Wheelbase: Approx. 95.7 inches (2430 mm) Length: Approx. 167.9 inches (4265 mm) Width: Approx. 69.1 inches (1755 mm) Height: Approx. 49.6 inches (1260 mm) for Coupe, slightly higher for Convertible. Weights Curb Weight: Approx. 2800-3200 lbs (1270-1450 kg) depending on trim and options. Gross Vehicle Weight Rating: Specific GVWR available in manual. Wheels Tires Wheelbase Coupe: 2500 mm (98.4 in) Wheelbase Convertible: 2500 mm (98.4 in) Tire Size Standard: Commonly 205/60R15 or 225/50R16 depending on model and year. Wheel Bolt Pattern: 5x114.3 mm (5x4.5 inches) 🛡️ Safety Features...
The Mazda RX-7 FC generation (1985-1992) solidified the RX-7's reputation as a stylish, agile, and performance-oriented sports car, particularly known for its unique rotary engine.
Competitive Analysis
Competitors:
Competed against vehicles like the Nissan 300ZX (Z31), Toyota Supra (Mk2/Mk3), Chevrolet Camaro/Pontiac Firebird, and Porsche 944.
Key Features
Unique Selling Points:
Rotary engine, distinctive styling, excellent handling and balance, often equipped with advanced features for its time (e.g., independent rear suspension, ABS).
Manual Value Proposition
Professional Use:
This manual is equivalent to the official Mazda factory service manual used by dealership technicians, providing the depth and accuracy required for professional repairs.
📋 Manual Details
Coverage Areas
Models Covered:
All RX-7 models within the specified production years (Coupe and Convertible)
Regions Covered:
Global (specifications may vary slightly by market)
Page Count
Estimated Page Count:
Over 1500 pages (typical for a comprehensive workshop manual of this era)
Manual Type
Type:
Service and Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Rotary engine (13B) - Theory of operation, disassembly, assembly, troubleshooting, rebuild procedures, lubrication, cooling system, fuel injection system (EFI/ECU), ignition system, emissions control.
Front and rear disc brakes (vented front, solid rear), ABS (Anti-lock Braking System) - Hydraulic system, parking brake, caliper and rotor replacement, bleeding procedures, diagnosis.
Suspension:
Independent suspension (front and rear), struts, springs, bushings, control arms, sway bars, steering knuckles, wheel bearings, power steering system.
Electrical:
Wiring diagrams, lighting systems, charging system (alternator, battery), starting system, ignition system, sensors, ECUs, gauges, power accessories, fuse box locations and functions, troubleshooting electrical faults.
Body:
Body panels, doors, hood, trunk lid, bumpers, glass, interior trim, convertible top mechanism (if applicable), body sealing, corrosion prevention.
Procedures Included
Maintenance:
Routine maintenance checks, oil changes, filter replacements, spark plug replacement (apex seals, side seals are part of rebuild), fluid checks and top-ups, belt adjustments.
Diagnostics:
Troubleshooting charts for common issues, diagnostic trouble codes (DTCs) for EFI system, symptom-based diagnostics for various systems.