Mazda RX-7 RX7 Manual Transmission Gearbox M-type Workkshop Manual

Normal fiyat: $134.00
İndirimli fiyat: $134.00
Normal fiyat
Birim fiyat: /

🏷️ Basic Information Identification Make: Mazda Model: RX-7 Generation: FD3S (Third Generation) Body Style: Sports Car / Coupe Codes Chassis Code: FD3S Transmission Code: M-Type 👋 Introduction Market Position Positioning: Iconic Japanese sports car, celebrated for its rotary engine and driving dynamics. This manual focuses on a critical mechanical component ensuring performance. Competitive Analysis Competitive Landscape: Competed against other lightweight sports cars of its era, but the rotary engine and unique chassis set it apart. The manual transmission was a key element of its driver-focused appeal. Key Features Vehicle Highlight: Mazda RX-7 FD3S is renowned for its twin-rotor Wankel engine and exceptional handling, a direct result of its lightweight chassis and balanced design. Manual Value Proposition Value To Owner: Essential for maintaining the performance and longevity of the RX-7's unique manual gearbox, enabling enthusiasts to perform repairs and upgrades with factory accuracy. 📋 Manual Details Coverage Areas Primary Focus: Manual Transmission (M-Type Gearbox) Additional Coverage: Non-turbo models Page Count Estimated Page Count: 400-600 pages (typical for a factory workshop manual) Manual Type Type: Factory Service Workshop Manual Language Language: English (assumed based on common availability for North American market manuals) Format Format: Printed Book (common format for this era of manuals) 📖 Manual Coverage Systems Covered Transmission Internals: Disassembly, inspection, reassembly of gears, synchros, bearings, shafts, and selectors. Transmission Housing: Inspection and repair of housing components, seals, and mounting points. Clutch System: Diagnosis and repair related to clutch actuation and engagement (master/slave cylinders, lines). Shifter Linkage: Adjustment, inspection, and repair of shift levers and connecting mechanisms. Driveshaft And Differential Interface: Procedures for removal/installation and associated components like U-joints or CV joints at the transmission output. Procedures Included Disassembly And Reassembly: Step-by-step guides for complete gearbox tear-down and reconstruction. Troubleshooting: Diagnostic charts and procedures for common issues like noise, difficult shifting,...

Type: Car

Satıcı:

Sku: 277980

Collections: ALL Mazda

Tags: Car Cars Mazda Misc RX-7

Ürün varyasyonları

Description

🏷️ Basic Information

Identification

Make:

Mazda

Model:

Generation:

FD3S (Third Generation)

Body Style:

Sports Car / Coupe

Codes

Chassis Code:

Transmission Code:

M-Type

👋 Introduction

Market Position

Positioning:

Iconic Japanese sports car, celebrated for its rotary engine and driving dynamics. This manual focuses on a critical mechanical component ensuring performance.

Competitive Analysis

Competitive Landscape:

Competed against other lightweight sports cars of its era, but the rotary engine and unique chassis set it apart. The manual transmission was a key element of its driver-focused appeal.

Key Features

Vehicle Highlight:

Mazda RX-7 FD3S is renowned for its twin-rotor Wankel engine and exceptional handling, a direct result of its lightweight chassis and balanced design.

Manual Value Proposition

Value To Owner:

Essential for maintaining the performance and longevity of the RX-7's unique manual gearbox, enabling enthusiasts to perform repairs and upgrades with factory accuracy.

📋 Manual Details

Coverage Areas

Primary Focus:

Manual Transmission (M-Type Gearbox)

Additional Coverage:

Non-turbo models

Page Count

Estimated Page Count:

400-600 pages (typical for a factory workshop manual)

Manual Type

Type:

Factory Service Workshop Manual

Language

Language:

English (assumed based on common availability for North American market manuals)

Format

Format:

Printed Book (common format for this era of manuals)

📖 Manual Coverage

Systems Covered

Transmission Internals:

Disassembly, inspection, reassembly of gears, synchros, bearings, shafts, and selectors.

Transmission Housing:

Inspection and repair of housing components, seals, and mounting points.

Clutch System:

Diagnosis and repair related to clutch actuation and engagement (master/slave cylinders, lines).

Shifter Linkage:

Adjustment, inspection, and repair of shift levers and connecting mechanisms.

Driveshaft And Differential Interface:

Procedures for removal/installation and associated components like U-joints or CV joints at the transmission output.

Procedures Included

Disassembly And Reassembly:

Step-by-step guides for complete gearbox tear-down and reconstruction.

Troubleshooting:

Diagnostic charts and procedures for common issues like noise, difficult shifting, or leaks.

Inspection And Measurement:

Guidelines for checking wear on gears, bearings, and synchronizer rings, including specific tolerances.

Adjustment:

Procedures for adjusting clutch linkage or shift cables if applicable.

Fluid Service:

Drain and fill procedures, fluid type recommendations, and capacity.

Technical Depth

Depth:

Comprehensive rebuild level, covering all internal components and detailed specifications.

Diagnostic Capabilities:

Advanced troubleshooting for mechanical and hydraulic aspects of the transmission and clutch system.

Component Replacement:

Detailed instructions for replacing specific internal parts like gears, bearings, seals, and synchros.

📊 Manual Specifications

File Format

Digital Format If Applicable:

PDF (if a digital reproduction)

Print Quality

Print Quality:

High-resolution scans, clear diagrams and text (for digital reproductions).

Binding Type

Binding Type:

Perfect bound or spiral bound (common for workshop manuals).

Paper Type

Paper Type:

Durable, matte finish paper suitable for workshop environments (for printed manuals).

⚙️ Engine Specifications

Primary Engine

Engine Type:

Rotary (Wankel) Engine

Engine Code:

13B-REW (Twin-rotor, sequential twin-turbocharged)

Displacement:

1.3 Liters (654cc x 2 rotor chambers)

Performance

Horsepower:

252 hp @ 6500 rpm (initial JDM spec); 255 hp @ 6500 rpm (later JDM/export spec)

Torque:

217 lb-ft @ 5000 rpm (initial JDM spec); 217 lb-ft @ 5000 rpm (later JDM/export spec)

Fuel System

Fuel Delivery:

Sequential Electronic Fuel Injection (EFI)

Turbocharging:

Sequential Twin-Turbocharged System

🔧 Transmission

Standard

Type:

M-Type 5-Speed Manual Transmission

Optional

Automatic Option:

Available (but this manual specifically excludes automatic transmission models)

Features

Gear Ratios:

Specific gear ratios detailed within the manual (e.g., 1st: 3.387, 2nd: 2.190, 3rd: 1.551, 4th: 1.155, 5th: 0.848, Reverse: 3.238 - typical for early FD)

Fluid Type:

Manual Transmission Fluid (MTF), specification like GL-4 or GL-5 often recommended (specific spec to be confirmed in manual).

Fluid Capacity:

Approx. 2.0 - 2.2 liters (specific capacity to be confirmed in manual).

Clutch Type:

Hydraulically operated, single dry plate clutch

📐 Dimensions

Exterior

Length:

166.9 in (4239 mm)

Width:

69.1 in (1755 mm)

Height:

48.2 in (1224 mm)

Wheelbase:

95.5 in (2425 mm)

Weights

Curb Weight:

Approx. 2,800 - 3,000 lbs (1270 - 1360 kg) depending on trim and options

🛡️ Safety Features

Ratings

NHTSA Rating:

Not explicitly rated by NHTSA in the US for this specific model generation.

Active Features

Standard on most models

Traction Control:

Available on later models or as an option

Passive Features

Airbags:

Driver and passenger front airbags

Seatbelts:

Three-point seatbelts with pretensioners

💡 Technology Features

Infotainment

Audio System:

Factory cassette or CD player with optional premium sound system.

Driver Assistance

Cruise Control:

Standard on most models.

Connectivity

Early Connectivity:

Limited by era; primarily focused on vehicle performance and driver engagement.

🔧 Maintenance

Service Intervals

Transmission Fluid Change:

Typically recommended every 30,000-60,000 miles (or as specified in the vehicle's owner's manual/service schedule, this manual will provide the precise factory guideline).

Clutch Inspection:

Periodically, checking for wear and proper engagement as part of regular service.

Fluid Specifications

Transmission Fluid Spec:

Specific viscosity and API rating for MTF (e.g., SAE 75W-90 GL-5 is common, but factory spec is crucial).

Clutch Fluid Spec:

DOT 3 or DOT 4 brake fluid (for hydraulic clutch actuation).

Known Issues

Transmission Common Issues:

Wear on synchros (especially 5th gear), bearing noise, clutch release issues, potential for seal leaks.

Clutch Common Issues:

Clutch chatter, difficulty shifting gears due to worn clutch components or hydraulic issues.

Repair Procedures

Synchro Ring Replacement:

Detailed steps for accessing and replacing worn synchronizer rings.

Bearing Replacement:

Procedures for replacing input shaft, output shaft, and layshaft bearings.

📚 Vehicle History

Brand Heritage

Mazda Rotary History:

Mazda's pioneering work with the Wankel rotary engine, dating back to the Cosmo Sport.

Model Evolution

Rx7 Generations:

The RX-7 has had three distinct generations: SA/FB (1st Gen), FC (2nd Gen), and FD3S (3rd Gen). The FD3S is considered the pinnacle of the RX-7 lineage.

Production

Production Years:

1992-2002

Manufacturing Location:

Hiroshima, Japan

Motorsport Legacy

Motorsport Achievements:

Successful in various racing series, including IMSA GTU and Grand Touring, and SCCA Production classes.

🏆 Awards & Recognition

Recognitions

Car And Driver Awards:

Car and Driver 'Ten Best' list multiple times during its production run.

Ratings

Performance Magazine Ratings:

Consistently received high marks from automotive publications for its handling, braking, and engine performance.