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Mercedes A140 A160 A160CDI A170CDI A190 A210 1997-2004 WSM

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: A-Class Codes Chassis Code: W168 👋 Introduction Market Position Segment: Compact Hatchback Usp: Pioneering 'sandwich' floor construction for enhanced safety and interior space efficiency. Competitive Analysis Rivals: Volkswagen Golf, Ford Focus, Opel Astra, Renault Mégane Key Features Design Philosophy: Compact exterior dimensions with a surprisingly spacious and versatile interior, emphasizing safety and fuel efficiency. 📋 Manual Details Coverage Areas Model Years: 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004 Engine Variants Covered: A140, A160, A160 CDI, A170 CDI, A190, A210 Page Count Estimated Pages: Over 2000 (typical for comprehensive WSM) Manual Type Type: Workshop Service Manual (WSM) Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine Mechanical (all variants), Fuel System, Ignition System, Exhaust System, Engine Control Module (ECM) diagnostics and repair Transmission: Manual Transmission (5-speed), Automatic Transmission (Autotronic 7-speed sequential - where applicable), clutch, drivetrain components Chassis: Suspension (front MacPherson strut, rear semi-independent torsion beam), Steering System (power steering), Brakes (ABS, EBD, drum/disc configurations) Electrical: Body Control Module (BCM), Lighting Systems (headlights, taillights, interior), Instrument Cluster, Power Windows, Central Locking, Wiper/Washer System, Audio System, Battery, Charging System, Starter Motor Body And Trim: Exterior panels, doors, hood, trunk, interior trim, seats, airbags, climate control (HVAC), heating, ventilation, air conditioning (A/C) Procedures Included Maintenance: Scheduled maintenance (oil changes, filter replacements, spark plugs, coolant flushes), brake pad/rotor replacement, fluid level checks and top-offs Diagnostics And Troubleshooting: Fault code reading and interpretation (OBD-II), electrical system diagnostics, drivability issues, component testing procedures Repair And Overhaul: Engine overhaul, transmission repair, suspension component replacement, brake system bleeding and repair, body panel repair and replacement, electrical component replacement Technical Specifications: Torque specifications for all fasteners, diagnostic parameters, component clearances, wiring diagrams, exploded views Technical Depth Depth: Comprehensive, covering routine maintenance to major component overhaul and electrical system troubleshooting. Includes diagnostic flowcharts and component testing. 📊 Manual Specifications File Format Format: PDF Searchability: Text-searchable Print Quality Quality: High-resolution, clear diagrams and text Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine A140 Engine: 1.4L M166 inline-4 petrol A160 Engine: 1.6L M166 inline-4 petrol A160Cdi Engine: 1.7L OM668 inline-4 turbodiesel A170Cdi Engine: 1.7L OM668 inline-4 turbodiesel A190 Engine: 1.9L M166 inline-4 petrol A210 Engine: 2.1L M166 inline-4 petrol Performance A140 Power: 82 hp @ 5000 rpm A160 Power: 102 hp @ 5500 rpm A160Cdi Power: 75 hp @ 4200 rpm A170Cdi Power: 95 hp @ 4200 rpm A190 Power: 125 hp @ 5500 rpm A210 Power: 140 hp @ 5500 rpm A160Cdi Torque: 160 Nm @ 1800 rpm A170Cdi Torque: 180 Nm @ 1750 rpm Fuel System Petrol Injection: Electronic Fuel Injection (EFI) - Bosch Motronic Diesel Injection: Common Rail Direct Injection (CDI) Engine Codes Petrol Engine Family: M166 Diesel Engine Family: OM668 🔧 Transmission Standard Standard Transmission: 5-speed Manual Optional Optional Transmission: Autotronic 7-speed Sequential Automated Manual Transmission (AMT) Features Autotronic Details: Clutchless operation, driver-selectable 'Comfort' and 'Sport' modes. 📐 Dimensions Exterior Length: Approx. 3626 mm (142.8 in) Width: Approx. 1719 mm (67.7 in) Height: Approx. 1593 mm (62.7 in) Interior Seating Capacity: 5 Cabin Design: Sandwich floor construction allows for a higher seating position and more interior volume for its footprint. Cargo Cargo Volume Seats Up: Approx. 390 Liters (13.8 cu ft) Weights Curb Weight: Approx. 1150 kg - 1300 kg (depending on variant) 🛡️ Safety Features Ratings Euro Ncap Rating: 4 Stars (for early models, later improved) Active Features ABS: Standard Anti-lock Braking System Esp: Optional Electronic Stability Program (ESP) available on some models Passive Features Airbags: Front airbags, optional side airbags and window airbags Crash Structure: Reinforced safety cell with crumple zones, designed around the 'sandwich' floor concept. 💡 Technology Features Infotainment Audio Options: Various factory radio options, CD players, some models with optional navigation systems. Driver Assistance Availability: Optional ESP, parking sensors (rear), cruise control. Connectivity Early Features: Limited to basic connectivity options; no Bluetooth or advanced smartphone integration from the factory. 🔧 Maintenance Service Intervals Oil Change Petrol: Every 15,000 km or 1 year, whichever comes first (using synthetic oil) Oil Change Diesel: Every 10,000 km or 1 year, whichever comes first (using synthetic diesel oil) Air Filter Replacement: Every 30,000 km or 2 years Fuel Filter Replacement Diesel: Every 40,000 km Fluid Specifications Engine Oil Petrol: MB 229.5 (e.g., Mobil 1 0W-40, Castrol Edge 0W-40) Engine Oil Diesel: MB 229.5 or MB 229.51 (e.g., Mobil 1 ESP Formula 5W-30, Shell Helix Ultra Diesel 5W-40) Coolant: MB 325.0 (Antifreeze/Coolant) Brake Fluid: DOT 4 Transmission Fluid Manual: MB 235.10 (e.g., Fuchs Titan Sintopoid FE 75W-80) Transmission Fluid Autotronic: MB 236.12 (e.g., Fuchs Titan ATF 4134) Known Issues Common Problems Petrol: Coil pack failure, MAF sensor issues, EGR valve issues (later models), catalytic converter problems. Common Problems Diesel: Glow plug issues, injector problems (OM668),...
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Mercedes A140 A160 A160CDI A170CDI A190 A210 1997-2004 WSM
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
A-Class
Codes
Chassis Code:
W168
👋 Introduction
Market Position
Segment:
Compact Hatchback
Usp:
Pioneering 'sandwich' floor construction for enhanced safety and interior space efficiency.
Competitive Analysis
Rivals:
Volkswagen Golf, Ford Focus, Opel Astra, Renault Mégane
Key Features
Design Philosophy:
Compact exterior dimensions with a surprisingly spacious and versatile interior, emphasizing safety and fuel efficiency.
📋 Manual Details
Coverage Areas
Model Years:
1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004
Engine Variants Covered:
A140, A160, A160 CDI, A170 CDI, A190, A210
Page Count
Estimated Pages:
Over 2000 (typical for comprehensive WSM)
Manual Type
Type:
Workshop Service Manual (WSM)
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine Mechanical (all variants), Fuel System, Ignition System, Exhaust System, Engine Control Module (ECM) diagnostics and repair
Transmission:
Manual Transmission (5-speed), Automatic Transmission (Autotronic 7-speed sequential - where applicable), clutch, drivetrain components
Chassis:
Suspension (front MacPherson strut, rear semi-independent torsion beam), Steering System (power steering), Brakes (ABS, EBD, drum/disc configurations)
Electrical:
Body Control Module (BCM), Lighting Systems (headlights, taillights, interior), Instrument Cluster, Power Windows, Central Locking, Wiper/Washer System, Audio System, Battery, Charging System, Starter Motor
Body And Trim:
Exterior panels, doors, hood, trunk, interior trim, seats, airbags, climate control (HVAC), heating, ventilation, air conditioning (A/C)
Procedures Included
Maintenance:
Scheduled maintenance (oil changes, filter replacements, spark plugs, coolant flushes), brake pad/rotor replacement, fluid level checks and top-offs
Diagnostics And Troubleshooting:
Fault code reading and interpretation (OBD-II), electrical system diagnostics, drivability issues, component testing procedures
Repair And Overhaul:
Engine overhaul, transmission repair, suspension component replacement, brake system bleeding and repair, body panel repair and replacement, electrical component replacement
Technical Specifications:
Torque specifications for all fasteners, diagnostic parameters, component clearances, wiring diagrams, exploded views
Technical Depth
Depth:
Comprehensive, covering routine maintenance to major component overhaul and electrical system troubleshooting. Includes diagnostic flowcharts and component testing.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Text-searchable
Print Quality
Quality:
High-resolution, clear diagrams and text
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
A140 Engine:
1.4L M166 inline-4 petrol
A160 Engine:
1.6L M166 inline-4 petrol
A160Cdi Engine:
1.7L OM668 inline-4 turbodiesel
A170Cdi Engine:
1.7L OM668 inline-4 turbodiesel
A190 Engine:
1.9L M166 inline-4 petrol
A210 Engine:
2.1L M166 inline-4 petrol
Performance
A140 Power:
82 hp @ 5000 rpm
A160 Power:
102 hp @ 5500 rpm
A160Cdi Power:
75 hp @ 4200 rpm
A170Cdi Power:
95 hp @ 4200 rpm
A190 Power:
125 hp @ 5500 rpm
A210 Power:
140 hp @ 5500 rpm
A160Cdi Torque:
160 Nm @ 1800 rpm
A170Cdi Torque:
180 Nm @ 1750 rpm
Fuel System
Petrol Injection:
Electronic Fuel Injection (EFI) - Bosch Motronic
Diesel Injection:
Common Rail Direct Injection (CDI)
Engine Codes
Petrol Engine Family:
M166
Diesel Engine Family:
OM668
🔧 Transmission
Standard
Standard Transmission:
5-speed Manual
Optional
Optional Transmission:
Autotronic 7-speed Sequential Automated Manual Transmission (AMT)
Features
Autotronic Details:
Clutchless operation, driver-selectable 'Comfort' and 'Sport' modes.
📐 Dimensions
Exterior
Length:
Approx. 3626 mm (142.8 in)
Width:
Approx. 1719 mm (67.7 in)
Height:
Approx. 1593 mm (62.7 in)
Interior
Seating Capacity:
5
Cabin Design:
Sandwich floor construction allows for a higher seating position and more interior volume for its footprint.
Cargo
Cargo Volume Seats Up:
Approx. 390 Liters (13.8 cu ft)
Weights
Curb Weight:
Approx. 1150 kg - 1300 kg (depending on variant)
🛡️ Safety Features
Ratings
Euro Ncap Rating:
4 Stars (for early models, later improved)
Active Features
ABS:
Standard Anti-lock Braking System
Esp:
Optional Electronic Stability Program (ESP) available on some models
Passive Features
Airbags:
Front airbags, optional side airbags and window airbags
Crash Structure:
Reinforced safety cell with crumple zones, designed around the 'sandwich' floor concept.
💡 Technology Features
Infotainment
Audio Options:
Various factory radio options, CD players, some models with optional navigation systems.
Driver Assistance
Availability:
Optional ESP, parking sensors (rear), cruise control.
Connectivity
Early Features:
Limited to basic connectivity options; no Bluetooth or advanced smartphone integration from the factory.
🔧 Maintenance
Service Intervals
Oil Change Petrol:
Every 15,000 km or 1 year, whichever comes first (using synthetic oil)
Oil Change Diesel:
Every 10,000 km or 1 year, whichever comes first (using synthetic diesel oil)
Air Filter Replacement:
Every 30,000 km or 2 years
Fuel Filter Replacement Diesel:
Every 40,000 km
Fluid Specifications
Engine Oil Petrol:
MB 229.5 (e.g., Mobil 1 0W-40, Castrol Edge 0W-40)
Engine Oil Diesel:
MB 229.5 or MB 229.51 (e.g., Mobil 1 ESP Formula 5W-30, Shell Helix Ultra Diesel 5W-40)
Coolant:
MB 325.0 (Antifreeze/Coolant)
Brake Fluid:
DOT 4
Transmission Fluid Manual:
MB 235.10 (e.g., Fuchs Titan Sintopoid FE 75W-80)
Transmission Fluid Autotronic:
MB 236.12 (e.g., Fuchs Titan ATF 4134)
Known Issues
Common Problems Petrol:
Coil pack failure, MAF sensor issues, EGR valve issues (later models), catalytic converter problems.
Common Problems Diesel:
Glow plug issues, injector problems (OM668), turbocharger wear, swirl flap actuator issues.
Common Problems Chassis:
Front suspension arm bushings, rear shock absorber mounts, power steering pump whine.
Common Problems Electrical:
SAM unit (Signal Acquisition Module) issues, window regulator failures, ABS sensor faults.
📚 Vehicle History
Brand Heritage
Mercedes Legacy:
Long history of engineering excellence, safety, and luxury in the automotive industry.
Model Evolution
W168 Introduction:
Launched in 1997 as Mercedes-Benz's entry into the compact car segment, targeting a younger demographic and urban mobility.
Facelift:
Facelifted in 2001 with revised styling, improved engines, and enhanced features.
Production
Production Period:
1997 - 2004
Manufacturing Location:
Rastatt, Germany
🏆 Awards & Recognition
Recognitions
Safety Awards:
Achieved good safety ratings for its time, particularly highlighting the innovative sandwich floor construction.
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