🏷️ Basic Information Identification Make: Mercedes-Benz Model: 220 Series (220, 220a, 220S, 220SE) Chassis Codes: W180 (220, 220a), W105 (220S), W128 (220SE) Generation Generation: Ponton Era (Second Generation) Codes Engine Codes: M180 (2.2L Inline-6, Solex carburetors), M180 (2.2L Inline-6, Bosch fuel injection for SE models) 👋 Introduction Market Position Positioning: Aimed at owners and independent workshops seeking to perform comprehensive maintenance and repairs on the classic Mercedes-Benz 220 series, offering significant cost savings over dealership services. Competitive Analysis Competitors: Official Mercedes-Benz workshop manuals (often expensive and harder to find), third-party repair guides (may lack Mercedes-Benz specific detail). Key Features Ease Of Use: Features easy-to-follow step-by-step instructions and pictures for simplified repairs. Accessibility: Instant download and email delivery, accessible on multiple devices (PC, Mac, tablet, smartphone). Versatility: Covers all models, engines, trim, and transmission types within the 220 series for the relevant production years. 📋 Manual Details Coverage Areas Manual Type: Complete Workshop Service Repair Manual Language: English Format: Downloadable Digital File (PDF) Page Count Page Count: Extensive (Specific count not provided, but described as 'Complete' and 'A-Z') 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, inspection, overhaul, timing, lubrication, cooling system, engine mounts Fuel System: Carburetor (Solex) service and adjustment, fuel pump, fuel lines, fuel tank, fuel injection (Bosch for SE models) system diagnostics and repair Ignition System: Ignition timing, spark plugs, distributor, coil, ignition wires, maintenance Transmission: Manual gearbox service, disassembly, assembly, clutch service, automatic transmission (optional, depending on model variant) service Drivetrain: Driveshaft, universal joints, rear axle, differential, wheel bearings Suspension: Front and rear suspension components, shock absorbers, springs, control arms, bushings, alignment specifications Steering: Steering column, steering box, tie rods, steering linkage, power steering system (if equipped) Brakes: Drum brake service (front and rear), brake adjustments, wheel cylinders, master cylinder, brake lines, parking brake Electrical System: Wiring diagrams, charging system (generator/alternator), starter motor, battery, lighting system, instrumentation, horn, wipers Body And Chassis: Body panel removal and installation, doors, hood, trunk, interior trim, body sealing, anti-corrosion measures Heating And Ventilation: Heater core, blower motor, ducting, controls Procedures Included Maintenance: Routine maintenance, fluid changes, lubrication, filter replacement, ignition system tuning, brake adjustments, pre-delivery inspection Troubleshooting: Diagnostic procedures, identifying common problems, symptom-based troubleshooting guides Repair: Step-by-step repair instructions for all major components and systems Overhaul: Complete engine and transmission overhaul procedures Adjustment: Precise adjustments for carburetors, ignition timing, brakes, and valves Installation: Instructions for installing new or reconditioned parts Technical Depth Depth: Comprehensive: Covers basic maintenance to complete engine rebuilds and detailed diagnostics. Includes specifications, tolerances, and procedures suitable for professional mechanics and advanced DIY enthusiasts. 📊 Manual Specifications File Format File Format: PDF Searchability: Likely searchable text (standard for quality PDF manuals) Print Quality Print Quality: High Quality (stated in description) Image Quality: Clear, step-by-step illustrations and photographs Binding Type Binding Type: N/A (Digital Downloadable) Paper Type Paper Type: N/A (Digital Downloadable) ⚙️ Engine Specifications Primary Engine Engine Type: Inline-6 Cylinder Displacement: 2195 cc (2.2 Liters) Bore X Stroke: 82 mm x 85 mm Performance Horsepower 220 220A: 80 hp (59 kW) @ 4800 rpm (approx.) Horsepower 220S: 105 hp (77 kW) @ 5000 rpm (approx.) Horsepower 220Se: 115 hp (85 kW) @ 5000 rpm (approx.) Torque: Varies by model, but generally around 160-180 Nm Fuel System Carburetors: Twin Solex 32 PAIJ downdraft carburetors (220, 220a, 220S) Fuel Injection: Bosch mechanical fuel injection (220SE) Fuel Type: Premium Unleaded Gasoline Engine Management Ignition Type: Distributor-based ignition system with breaker points 🔧 Transmission Standard Type Manual: 4-speed Manual Transmission (floor shift) Optional Type Automatic: Optional 4-speed Automatic Transmission (Hydrak or similar, depending on specific model and year) Features Clutch Type: Single dry plate, hydraulically operated clutch Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 90 gear oil (typical, consult specific manual for exact spec) Automatic Transmission Fluid: Dexron III or equivalent (typical for Hydrak, consult specific manual) 📐 Dimensions Exterior Body Styles: 4-door Sedan, 2-door Coupe, 2-door Convertible (Cabriolet) Weights Curb Weight: Approx. 1300-1450 kg (depending on model and equipment) Gross Vehicle Weight: Not specified, but would accommodate 4-5 passengers and luggage. 🛡️ Safety Features Ratings Crash Test Era: Pre-dates modern crash testing standards. Focus on passive safety features of the era. Active Features Brakes: Hydraulic drum brakes on all four wheels. Steering Stability: Independent front suspension and robust chassis contributed to stable handling. Passive Features Body Structure: Reinforced passenger cell, safety glass throughout. Interior: Padded dashboard and steering wheel (early versions), safety locks on doors. 💡 Technology Features Infotainment Radio: Optional factory fitted or dealer installed AM/FM radio. Often analog tuning with manual station selection. Speakers: Typically one or two front speakers. Driver Assistance None: No electronic driver assistance systems typical of modern vehicles. Safety and operation rely on driver skill and mechanical integrity. Connectivity None: No modern connectivity features like Bluetooth, USB, or Wi-Fi. Lighting Headlights: Single...