2002 Mercedes-Benz S600 Service & Repair Manual Software
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🏷️ Basic Information Identification Make: Mercedes-Benz Model: S600 Year: 2002 Codes Chassis Code: W220 Engine Code: M137 👋 Introduction Market Position Segment: Ultra-Luxury Sedan Target Audience: High-net-worth individuals, luxury vehicle enthusiasts, professional automotive technicians specializing in premium European vehicles. Competitive Analysis Competitors: BMW 7 Series (740i/750i/760i), Audi A8 (4.2/6.0 Quattro), Lexus LS430, Rolls-Royce Silver Seraph, Bentley Arnage. Key Features Vehicle Highlights: Flagship S-Class model, signifies the pinnacle of Mercedes-Benz engineering and luxury for its era. Known for its V12 twin-turbo engine, advanced technologies, and refined ride. Manual Advantage: Provides authoritative, factory-level repair information essential for maintaining the complex systems of the S600, ensuring optimal performance and longevity. 📋 Manual Details Coverage Areas Coverage Type: Comprehensive Service and Repair Page Count Estimated Pages: Thousands (Digital Format) Manual Type Type: Official Service and Repair Manual Software Language Language: English Format Format: Software (Digital) 📖 Manual Coverage Systems Covered Powertrain: Engine (V12, Twin-Turbocharged), Transmission (5-Speed Automatic), Drivetrain Chassis: Suspension (ABC - Active Body Control), Steering, Brakes (ABS, SBC - Sensotronic Brake Control), Wheels and Tires Electrical: Engine Control Module (ECM), Body Control Module (BCM), Lighting, Instrumentation, HVAC Control, Infotainment System, Telematics, COMAND System, Seat Controls, Power Accessories Body: Exterior Body Panels, Interior Trim, Doors, Hood, Trunk, Glass, Seats, Safety Restraints (Airbags, Seatbelts) Procedures Included Maintenance: Scheduled Maintenance, Oil Changes, Filter Replacements, Fluid Checks and Replacements Troubleshooting: Diagnostic Trouble Codes (DTCs), Symptom-based Diagnosis, Component Testing, Electrical Schematics Interpretation Repair: Engine Component Repair/Replacement, Transmission Overhaul, Suspension Component Replacement, Brake System Service, Electrical Component Repair/Replacement, Body Panel Repair Diagnostics: OBD-II Diagnostics, Mercedes-Benz Specific Diagnostic Tools (e.g., STAR Diagnosis), Live Data Analysis Technical Depth Depth: Expert-level diagnostics, detailed component specifications, torque values, electrical schematics, wiring diagrams, and step-by-step repair procedures for professional technicians and advanced DIY enthusiasts. 📊 Manual Specifications File Format File Type: Proprietary Software (likely executable with integrated search functionality) Print Quality Quality: Digital rendering of official factory documentation, typically high resolution for clarity of diagrams and text. Binding Type Binding: N/A (Software) Paper Type Paper: N/A (Software) ⚙️ Engine Specifications Primary Engine Engine Type: V12, 36-valve (3 per cylinder) Displacement: 5.8 Liters (5786 cc) Aspiration: Twin-Turbocharged Performance Horsepower: 500 hp @ 5000 rpm Torque: 553 lb-ft (750 Nm) @ 1800-3500 rpm Fuel System Injection Type: Sequential Multi-Point Fuel Injection (SFI) Fuel Type: Premium Unleaded Gasoline (91+ Octane) Cooling System Coolant Type: MB Approved Coolant/Antifreeze (e.g., G05 or G48 specification), typically a 50/50 mix with distilled water. Lubrication Oil Type: SAE 0W-40 or 5W-40 (MB-Approval 229.5 specification) Oil Capacity: Approximately 8.5 Liters (8.9 US Quarts) 🔧 Transmission Standard Transmission Type: 5G-TRONIC (722.6) 5-Speed Automatic Features Transmission Features: TouchShift (manual gear selection), Comfort/Sport modes, Electronic Stability Program (ESP) integration. Fluid Specifications Transmission Fluid Type: MB-Approval 236.10 or 236.12 (e.g., Pentosin ATF1, Mobil ATF 134) Fluid Capacity Transmission Fluid Capacity: Approximately 8.0 Liters (8.5 US Quarts) for a fluid change (pan drop and filter). 📐 Dimensions Exterior Length: 5038 mm (198.3 inches) Width: 1855 mm (73.0 inches) Height: 1441 mm (56.7 inches) Wheelbase Wheelbase: 2945 mm (116.0 inches) Weights Curb Weight: Approximately 2000 kg (4409 lbs) Gross Vehicle Weight Rating: Approximately 2600 kg (5732 lbs) 🛡️ Safety Features Ratings NHTSA Front Impact: 5-Star (for driver and front passenger - typical for this era/class, though official ratings can vary by specific testing methodology and year availability) IIHS Side Impact: Good (typical for this class, check specific tests) Active Features Active Safety: Anti-lock Braking System (ABS), Electronic Stability Program (ESP), Sensotronic Brake Control (SBC), Traction Control System (ASR), Electronic Brake-force Distribution (EBD). Passive Features Passive Safety: Front Airbags, Side Airbags, Curtain Airbags (Head Protection), Pre-tensioning Seatbelts, Crumple Zones, Reinforced Body Structure. 💡 Technology Features Infotainment Infotainment System: COMAND (Cockpit Management and Navigation) system with integrated radio, CD player, optional navigation, and climate control interface. Often features a color display and steering wheel controls. Driver Assistance Driver Assistance Features: Distronic (Adaptive Cruise Control), PARKTRONIC (Parking Assist), rain-sensing wipers, auto-dimming mirrors, bi-xenon headlights. Connectivity Connectivity Options: Tele Aid (emergency call system), optional CD changer, possibly early Bluetooth integration (depending on specific option packages). Other Tech Advanced Features: Active Body Control (ABC) suspension, keyless-go (push-button start), heated and ventilated seats, multi-contour seats with massage functions, soft-close doors. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 10,000 miles (16,000 km) or 1 year, whichever comes first, depending on driving conditions and oil specification used. Refer to the manual for specific flexservice intervals (ASSYST). Transmission Service Interval: Recommended every 60,000-80,000 miles (96,000-128,000 km) for fluid and filter replacement, though earlier is often better for longevity. Consult the manual for specific guidance on ASSYST for transmission fluid. Brake Fluid Flush: Recommended every 2 years, regardless of mileage. Fluid Specifications Power Steering Fluid: MB-Approval 343.0 (e.g., Pentosin CHF 11S) Coolant Capacity: Approximately 10.5 Liters (11.1 US Quarts) Known Issues Common Problems: ABC suspension hydraulic leaks,...
High-net-worth individuals, luxury vehicle enthusiasts, professional automotive technicians specializing in premium European vehicles.
Competitive Analysis
Competitors:
BMW 7 Series (740i/750i/760i), Audi A8 (4.2/6.0 Quattro), Lexus LS430, Rolls-Royce Silver Seraph, Bentley Arnage.
Key Features
Vehicle Highlights:
Flagship S-Class model, signifies the pinnacle of Mercedes-Benz engineering and luxury for its era. Known for its V12 twin-turbo engine, advanced technologies, and refined ride.
Manual Advantage:
Provides authoritative, factory-level repair information essential for maintaining the complex systems of the S600, ensuring optimal performance and longevity.
MB-Approval 236.10 or 236.12 (e.g., Pentosin ATF1, Mobil ATF 134)
Fluid Capacity
Transmission Fluid Capacity:
Approximately 8.0 Liters (8.5 US Quarts) for a fluid change (pan drop and filter).
📐 Dimensions
Exterior
Length:
5038 mm (198.3 inches)
Width:
1855 mm (73.0 inches)
Height:
1441 mm (56.7 inches)
Wheelbase
Wheelbase:
2945 mm (116.0 inches)
Weights
Curb Weight:
Approximately 2000 kg (4409 lbs)
Gross Vehicle Weight Rating:
Approximately 2600 kg (5732 lbs)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-Star (for driver and front passenger - typical for this era/class, though official ratings can vary by specific testing methodology and year availability)
IIHS Side Impact:
Good (typical for this class, check specific tests)
Active Features
Active Safety:
Anti-lock Braking System (ABS), Electronic Stability Program (ESP), Sensotronic Brake Control (SBC), Traction Control System (ASR), Electronic Brake-force Distribution (EBD).
Passive Features
Passive Safety:
Front Airbags, Side Airbags, Curtain Airbags (Head Protection), Pre-tensioning Seatbelts, Crumple Zones, Reinforced Body Structure.
💡 Technology Features
Infotainment
Infotainment System:
COMAND (Cockpit Management and Navigation) system with integrated radio, CD player, optional navigation, and climate control interface. Often features a color display and steering wheel controls.
Tele Aid (emergency call system), optional CD changer, possibly early Bluetooth integration (depending on specific option packages).
Other Tech
Advanced Features:
Active Body Control (ABC) suspension, keyless-go (push-button start), heated and ventilated seats, multi-contour seats with massage functions, soft-close doors.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 miles (16,000 km) or 1 year, whichever comes first, depending on driving conditions and oil specification used. Refer to the manual for specific flexservice intervals (ASSYST).
Transmission Service Interval:
Recommended every 60,000-80,000 miles (96,000-128,000 km) for fluid and filter replacement, though earlier is often better for longevity. Consult the manual for specific guidance on ASSYST for transmission fluid.
Brake Fluid Flush:
Recommended every 2 years, regardless of mileage.
Fluid Specifications
Power Steering Fluid:
MB-Approval 343.0 (e.g., Pentosin CHF 11S)
Coolant Capacity:
Approximately 10.5 Liters (11.1 US Quarts)
Known Issues
Common Problems:
ABC suspension hydraulic leaks, ignition coil failures (especially on V12), COMAND system glitches, blower motor resistor failure, door lock actuator issues, catalytic converter failure, oil cooler leaks.
Maintenance Concerns:
Requires specialized knowledge for V12 engine maintenance and complex electronic systems. Parts can be expensive.
📚 Vehicle History
Brand Heritage
Heritage Focus:
Mercedes-Benz has a long-standing reputation for luxury, safety, and engineering excellence, particularly with its S-Class line, which has consistently set benchmarks in automotive innovation.
Model Evolution
W220 Introduction:
The W220 S-Class debuted in 1998 (as a 1999 model year in some markets) succeeding the W140. The S600 (V12) variant represented the top tier of the W220 lineup, introducing significant technological advancements.
Production
Production Period:
The W220 generation was produced from 1998 to 2005. The S600 with the M137 engine was a significant variant within this generation.
Manufacturing Location:
Sindelfingen, Germany
🏆 Awards & Recognition
Recognitions
Awards Achievements:
While specific awards for the 2002 S600 might be difficult to pinpoint, the W220 S-Class generation was generally praised for its technological advancements, comfort, and safety, earning accolades in various automotive reviews and comparison tests for its segment.
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