2004 Mercedes-Benz S600 Service & Repair Manual Software

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: S600 Year: 2004 Codes Chassis Code: W220 Engine Code: M275 👋 Introduction Market Position Positioning: The 2004 Mercedes-Benz S600 (W220) represented the pinnacle of luxury and technology in its segment, competing with high-end sedans from brands like BMW (7 Series), Audi (A8), and Lexus (LS). Competitive Analysis Competitors: BMW 760Li, Audi A8L 4.2 quattro, Lexus LS 430. The S600 distinguished itself with its powerful V12 engine, advanced ABC suspension, and opulent interior. Key Features Vehicle Highlights: V12 Bi-Turbo engine, Active Body Control (ABC) suspension, luxurious interior appointments, advanced safety features, COMAND infotainment system. 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive service, repair, and diagnostic information for the 2004 Mercedes-Benz S600 (W220 chassis). Page Count Estimated Pages: Over 2000 Manual Type Type: Official Service and Repair Manual Software Language Language: English Format Format: Digital Software (likely PDF or proprietary executable) 📖 Manual Coverage Systems Covered Engine: V12 Bi-Turbo (M275), engine management, fuel delivery, ignition, cooling, lubrication, emission control, turbocharging systems. Transmission: 5-speed Automatic Transmission (722.6), control module, torque converter, gear shifting, fluid service, diagnostics. Drivetrain: Rear-wheel drive, driveshaft, differential, axles, wheel bearings. Suspension: Active Body Control (ABC) suspension system, hydraulic actuators, control unit, fluid service, leveling, diagnostics. Brakes: Hydraulic braking system, ABS, ESP, SBC (Sensotronic Brake Control) in some variants, brake pad/rotor replacement, fluid bleeding, diagnostics. Steering: Hydraulic power steering, steering column, steering gear, power steering fluid. Electrical: 12V electrical system, battery, alternator, starter, lighting systems, fuses, relays, wiring diagrams, control modules (ECU, TCU, ABC Control, etc.), CAN bus communication. Climate Control: Automatic climate control, HVAC system, refrigerant, compressor, blower motor, temperature sensors, actuators. Infotainment Comfort: COMAND (Cockpit Management and Navigation) system, audio system, navigation, telematics, seat controls, door locks, windows, sunroof. Body Exterior: Body panels, doors, hood, trunk, bumpers, exterior trim, glass, mirrors, wipers. Body Interior: Interior trim, dashboard, seats, airbags, seatbelts, headliner, carpeting. Procedures Included Maintenance: Scheduled maintenance intervals, oil changes, filter replacements (oil, air, cabin, fuel), spark plug replacement, fluid checks and top-offs. Diagnostics: Troubleshooting guides, fault code interpretation (DTCs), diagnostic procedures for all major systems, using OBD-II scanners and Mercedes-specific diagnostic tools (e.g., Star Diagnosis). Repair: Step-by-step repair instructions for engine components, transmission, suspension, brakes, steering, electrical systems, bodywork, and interior components. Overhaul: Engine and transmission overhaul procedures, component rebuild instructions. Calibration Adjustment: Suspension leveling calibration, steering angle sensor calibration, ABS/ESP system calibration, idle speed adjustment. Component Replacement: Detailed instructions for replacing common wear items and major components such as alternators, starters, fuel pumps, ignition coils, catalytic converters, water pumps, radiators, suspension arms, brake calipers, and more. Wiring Diagrams: Comprehensive electrical wiring diagrams for all vehicle systems, including power distribution, signal routing, and connector pinouts. Technical Depth Depth: Detailed, in-depth technical information suitable for professional technicians and advanced DIY mechanics. Covers everything from basic maintenance to complex diagnostics and component-level repairs. 📊 Manual Specifications File Format Digital Format: Proprietary software or PDF, optimized for searchability and ease of access. Likely includes interactive diagrams and searchable text. Print Quality Quality Description: High-resolution digital content, ensuring clear display of text, diagrams, and illustrations. Designed for easy on-screen viewing and potential printing of specific sections. Binding Type Binding: N/A (Software) Paper Type Paper: N/A (Software) ⚙️ Engine Specifications Primary Engine Engine Type: M275 E55 AL V12 Bi-Turbo Displacement: 5.5 Liters (5513 cc) Configuration: V12, 60-degree bank angle Bore X Stroke: 82.6 mm x 87.0 mm Compression Ratio: 9.0:1 Performance Horsepower: 493 hp @ 5000-5500 rpm Torque: 590 lb-ft (799 Nm) @ 1800-3500 rpm Fuel System Fuel Injection: Sequential Electronic Fuel Injection (SEFI) Fuel Type: Premium Unleaded Gasoline (91+ octane recommended) Cooling System Coolant Type: Mercedes-Benz Approved Antifreeze/Coolant (e.g., G48 or equivalent) Lubrication System Oil Type: Mobil 1 0W-40 Synthetic (MB-Approval 229.5) Oil Capacity: Approximately 8.5 Liters (8.9 US quarts) 🔧 Transmission Standard Transmission Type: 5-Speed Automatic (722.6) Gear Ratios: 1st: 3.59, 2nd: 2.19, 3rd: 1.42, 4th: 1.00, 5th: 0.73, Reverse: 3.16 Features Transmission Features: Driver-adaptive electronic control, Comfort, Sport, and Manual modes (M mode via shifter buttons). Fluid Specifications Transmission Fluid Type: Mercedes-Benz Specification 236.10 (e.g., Shell ATF 134 or equivalent) Fluid Capacity Fluid Capacity: Approximately 9.5 Liters (10 US quarts) for complete refill. 📐 Dimensions Exterior Length: 5091 mm (200.4 in) Width: 1855 mm (73.0 in) Height: 1443 mm (56.8 in) Wheelbase: 3086 mm (121.5 in) Weights Curb Weight: Approximately 2075 kg (4575 lbs) Gross Vehicle Weight Rating: Approximately 2630 kg (5800 lbs) 🛡️ Safety Features Ratings NHTSA Front Impact: 5-Star (likely for driver and passenger, specific ratings may vary) IIHS Side Impact: Good (likely for the era, specific ratings may vary) Active Features ABS: Anti-lock Braking System (ABS) standard. Esp: Electronic Stability Program (ESP) standard. Sbc: Sensotronic Brake Control (SBC) may be present, requiring specific diagnostic procedures. (Note: SBC was phased out in later W220 models). Passive Features Airbags: Front...

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Description

🏷️ Basic Information

Identification

Make:

Mercedes-Benz

Model:

Year:

Codes

Chassis Code:

Engine Code:

👋 Introduction

Market Position

Positioning:

The 2004 Mercedes-Benz S600 (W220) represented the pinnacle of luxury and technology in its segment, competing with high-end sedans from brands like BMW (7 Series), Audi (A8), and Lexus (LS).

Competitive Analysis

Competitors:

BMW 760Li, Audi A8L 4.2 quattro, Lexus LS 430. The S600 distinguished itself with its powerful V12 engine, advanced ABC suspension, and opulent interior.

Key Features

Vehicle Highlights:

V12 Bi-Turbo engine, Active Body Control (ABC) suspension, luxurious interior appointments, advanced safety features, COMAND infotainment system.

📋 Manual Details

Coverage Areas

Coverage Scope:

Comprehensive service, repair, and diagnostic information for the 2004 Mercedes-Benz S600 (W220 chassis).

Page Count

Estimated Pages:

Over 2000

Manual Type

Type:

Official Service and Repair Manual Software

Language

Language:

English

Format

Format:

Digital Software (likely PDF or proprietary executable)

📖 Manual Coverage

Systems Covered

Engine:

V12 Bi-Turbo (M275), engine management, fuel delivery, ignition, cooling, lubrication, emission control, turbocharging systems.

Transmission:

5-speed Automatic Transmission (722.6), control module, torque converter, gear shifting, fluid service, diagnostics.

Drivetrain:

Rear-wheel drive, driveshaft, differential, axles, wheel bearings.

Suspension:

Active Body Control (ABC) suspension system, hydraulic actuators, control unit, fluid service, leveling, diagnostics.

Brakes:

Hydraulic braking system, ABS, ESP, SBC (Sensotronic Brake Control) in some variants, brake pad/rotor replacement, fluid bleeding, diagnostics.

Steering:

Hydraulic power steering, steering column, steering gear, power steering fluid.

Electrical:

12V electrical system, battery, alternator, starter, lighting systems, fuses, relays, wiring diagrams, control modules (ECU, TCU, ABC Control, etc.), CAN bus communication.

Climate Control:

Automatic climate control, HVAC system, refrigerant, compressor, blower motor, temperature sensors, actuators.

Infotainment Comfort:

COMAND (Cockpit Management and Navigation) system, audio system, navigation, telematics, seat controls, door locks, windows, sunroof.

Body Exterior:

Body panels, doors, hood, trunk, bumpers, exterior trim, glass, mirrors, wipers.

Body Interior:

Interior trim, dashboard, seats, airbags, seatbelts, headliner, carpeting.

Procedures Included

Maintenance:

Scheduled maintenance intervals, oil changes, filter replacements (oil, air, cabin, fuel), spark plug replacement, fluid checks and top-offs.

Diagnostics:

Troubleshooting guides, fault code interpretation (DTCs), diagnostic procedures for all major systems, using OBD-II scanners and Mercedes-specific diagnostic tools (e.g., Star Diagnosis).

Repair:

Step-by-step repair instructions for engine components, transmission, suspension, brakes, steering, electrical systems, bodywork, and interior components.

Overhaul:

Engine and transmission overhaul procedures, component rebuild instructions.

Calibration Adjustment:

Suspension leveling calibration, steering angle sensor calibration, ABS/ESP system calibration, idle speed adjustment.

Component Replacement:

Detailed instructions for replacing common wear items and major components such as alternators, starters, fuel pumps, ignition coils, catalytic converters, water pumps, radiators, suspension arms, brake calipers, and more.

Wiring Diagrams:

Comprehensive electrical wiring diagrams for all vehicle systems, including power distribution, signal routing, and connector pinouts.

Technical Depth

Depth:

Detailed, in-depth technical information suitable for professional technicians and advanced DIY mechanics. Covers everything from basic maintenance to complex diagnostics and component-level repairs.

📊 Manual Specifications

File Format

Digital Format:

Proprietary software or PDF, optimized for searchability and ease of access. Likely includes interactive diagrams and searchable text.

Print Quality

Quality Description:

High-resolution digital content, ensuring clear display of text, diagrams, and illustrations. Designed for easy on-screen viewing and potential printing of specific sections.

Binding Type

Binding:

N/A (Software)

Paper Type

Paper:

N/A (Software)

⚙️ Engine Specifications

Primary Engine

Engine Type:

M275 E55 AL V12 Bi-Turbo

Displacement:

5.5 Liters (5513 cc)

Configuration:

V12, 60-degree bank angle

Bore X Stroke:

82.6 mm x 87.0 mm

Compression Ratio:

9.0:1

Performance

Horsepower:

493 hp @ 5000-5500 rpm

Torque:

590 lb-ft (799 Nm) @ 1800-3500 rpm

Fuel System

Fuel Injection:

Sequential Electronic Fuel Injection (SEFI)

Fuel Type:

Premium Unleaded Gasoline (91+ octane recommended)

Cooling System

Coolant Type:

Mercedes-Benz Approved Antifreeze/Coolant (e.g., G48 or equivalent)

Lubrication System

Oil Type:

Mobil 1 0W-40 Synthetic (MB-Approval 229.5)

Oil Capacity:

Approximately 8.5 Liters (8.9 US quarts)

🔧 Transmission

Standard

Transmission Type:

5-Speed Automatic (722.6)

Gear Ratios:

1st: 3.59, 2nd: 2.19, 3rd: 1.42, 4th: 1.00, 5th: 0.73, Reverse: 3.16

Features

Transmission Features:

Driver-adaptive electronic control, Comfort, Sport, and Manual modes (M mode via shifter buttons).

Fluid Specifications

Transmission Fluid Type:

Mercedes-Benz Specification 236.10 (e.g., Shell ATF 134 or equivalent)

Fluid Capacity

Fluid Capacity:

Approximately 9.5 Liters (10 US quarts) for complete refill.

📐 Dimensions

Exterior

Length:

5091 mm (200.4 in)

Width:

1855 mm (73.0 in)

Height:

1443 mm (56.8 in)

Wheelbase:

3086 mm (121.5 in)

Weights

Curb Weight:

Approximately 2075 kg (4575 lbs)

Gross Vehicle Weight Rating:

Approximately 2630 kg (5800 lbs)

🛡️ Safety Features

Ratings

NHTSA Front Impact:

5-Star (likely for driver and passenger, specific ratings may vary)

IIHS Side Impact:

Good (likely for the era, specific ratings may vary)

Active Features

Anti-lock Braking System (ABS) standard.

Electronic Stability Program (ESP) standard.

Sensotronic Brake Control (SBC) may be present, requiring specific diagnostic procedures. (Note: SBC was phased out in later W220 models).

Passive Features

Airbags:

Front dual-stage airbags, front side airbags, curtain airbags (front and rear), optional rear side airbags.

Seatbelts:

3-point inertia-reel seatbelts with pretensioners and force limiters.

Head Restraints:

Active Head Restraints (Neck-Pro) for front seats.

💡 Technology Features

Infotainment

System Name:

COMAND 2.5 (Cockpit Management and Navigation).

Features:

Integrated navigation system, AM/FM radio, CD player, optional satellite radio, climate control interface, vehicle settings adjustment, telephone integration (Bluetooth optional).

Driver Assistance

Adaptive Cruise Control:

Distronic (optional) - radar-based adaptive cruise control system.

Parking Assistance:

Front and rear Parktronic parking sensors.

Lighting:

Bi-Xenon headlights with automatic leveling and adaptive cornering function.

Connectivity

Telematics:

Mercedes-Benz Tele Aid emergency calling system.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Flexible service interval system (ASSYST), typically 10,000-15,000 miles or 12 months, depending on driving conditions and oil life monitoring. Refer to ASSYST indicators.

Transmission Service Interval:

Recommended every 40,000-60,000 miles for the 722.6 transmission fluid and filter change. Crucial for longevity of this complex unit.

Abc Fluid Service:

ABC system fluid flush and filter replacement recommended every 40,000-60,000 miles. Crucial for preventing system damage.

Spark Plugs:

Long-life spark plugs, typically recommended for replacement around 100,000 miles, but inspection is advised per ASSYST. Uses specialized iridium spark plugs.

Fluid Specifications

Coolant Capacity:

Approximately 12.5 Liters (13.2 US quarts).

Brake Fluid Type:

DOT 4 Plus (MB-Approval 331.0)

Known Issues

Ignition Coils:

V12 engines are known to be sensitive to ignition coil failures, leading to misfires and rough running. Regular inspection and potential replacement are recommended.

Abc Suspension Leaks:

ABC system can be prone to leaks from hoses, accumulators, or struts, requiring specialized diagnosis and repair. Fluid contamination is a common cause of failure.

Sbc Brake System:

The SBC system can develop faults (e.g., pump failure, sensor issues) requiring specialized diagnostic tools and replacement. It has a service life counter that may trigger replacement.

Crankshaft Position Sensor:

Failures can lead to no-start conditions or stalling. Location and replacement procedures are detailed in the manual.

Transmission Conductor Plate:

The conductor plate within the 722.6 transmission can fail, causing shifting problems or loss of gear engagement. Requires transmission removal for replacement.

📚 Vehicle History

Brand Heritage

Mercedes Benz Legacy:

Mercedes-Benz has a long-standing reputation for luxury, engineering excellence, and safety, particularly with its S-Class line, which has consistently been at the forefront of automotive innovation.

Model Evolution

W220 Generation:

The W220 S-Class generation (1998-2005) marked a significant shift towards more modern design and technology, with the 2004 model year being part of the facelifted version which introduced enhancements to styling, interior, and powertrain.

Production

Production Location:

Sindelfingen, Germany

🏆 Awards & Recognition

Recognitions

Award History:

While specific awards for the 2004 S600 are not readily cataloged, the W220 S-Class generation consistently received accolades for its luxury, comfort, and technological advancements from automotive publications and consumer surveys during its production run.