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Mercedes-benz W210 E-class Technical Manual

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: E-Class Generation Chassis Code: W210 Production Years: 1995-2002 👋 Introduction Market Position Segment: Executive Sedan/Wagon Brand Perception: Luxury, engineering excellence, reliability, advanced technology Competitive Analysis Key Competitors: BMW 5 Series (E39), Audi A6 (C5), Lexus GS (JZS160), Volvo S80 Key Features Design Philosophy: Modern, flowing lines with signature Mercedes-Benz cues; focus on aerodynamics and comfort Innovations: Introduction of CAN-bus architecture, enhanced safety systems, improved aerodynamics, optional bi-xenon headlights 📋 Manual Details Coverage Areas Vehicle Model Years Covered: 1996-2003 (W210 Chassis) Engine Variants Covered: All gasoline and diesel engines offered for W210 chassis Trim Levels Covered: All trim levels (e.g., Classic, Elegance, Avantgarde, AMG variants) Page Count Estimated Page Count: 1500+ Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, engine management (ME, KE, CDI), fuel system, cooling system, lubrication system, exhaust system Drivetrain: Transmission (automatic & manual), drive shafts, differentials, axles Chassis And Suspension: Front suspension, rear suspension, steering system, brake system (hydraulic, ABS, ESP) Electrical And Electronics: Wiring diagrams, fuses, relays, lighting system, instrument cluster, body control module (BCM), comfort systems (e.g., climate control, power seats, windows), SRS (airbag) system, engine control unit (ECU) diagnostics Body And Interior: Body panels, doors, windows, seats, dashboard, climate control system components, interior trim Procedures Included Maintenance: Scheduled maintenance, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements, spark plug replacement, belt replacement Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs), symptom-based troubleshooting, electrical system diagnostics Repair And Rebuild: Engine component overhaul, transmission repair, brake caliper rebuild, suspension component replacement, electrical component repair/replacement Disassembly And Assembly: Detailed step-by-step instructions for component removal, installation, and reassembly Technical Depth Depth: Comprehensive factory-level coverage for professional technicians and experienced DIYers Detail Level: Detailed illustrations, diagrams, torque specifications, clearances, and diagnostic procedures 📊 Manual Specifications File Format File Type: PDF Searchability: Text-searchable content for quick information retrieval Print Quality Quality: High-resolution scans of original factory documentation Illustrations: Clear, detailed technical illustrations and exploded views Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Lineup Example 1: M111 (2.0L Inline-4, Supercharged) - e.g., E200 Kompressor Engine Lineup Example 2: M112 (2.4L/2.6L/2.8L/3.2L V6) - e.g., E240, E280, E320 Engine Lineup Example 3: M113 (4.3L/5.0L V8) - e.g., E430, E500 (E55 AMG) Engine Lineup Example 4: OM604 (2.2L Inline-4 Turbo Diesel), OM605 (2.5L Inline-5 Turbo Diesel), OM606 (3.0L Inline-6 Turbo Diesel) - e.g., E220 CDI, E250 TD, E300 TD Performance Horsepower Range: 136 hp (E200 Diesel) to 354 hp (E55 AMG) Torque Range: 210 Nm (E200 Diesel) to 525 Nm (E55 AMG) Fuel System Gasoline Injection Type: Electronic Fuel Injection (EFI) with sequential multi-port injection (MPI) or direct injection (early CGI in some markets) Diesel Injection Type: Common Rail Direct Injection (CDI) for later models, mechanically controlled injection pumps for earlier models 🔧 Transmission Standard Standard Transmission: 5-speed Manual (less common in North America) Optional Optional Transmission 1: 5-speed Automatic (722.6 'NAG' series) Optional Transmission 2: 5-speed Automatic (722.4) for earlier models with smaller engines Optional Transmission 3: 5-speed AMG Speedshift Automatic (722.6 AMG) Features Automatic Features: Touchshift (manual selection of gears), Comfort/Sport modes 📐 Dimensions Exterior Length: Approx. 4818 mm (189.7 in) Width: Approx. 1799 mm (70.8 in) Height: Approx. 1451 mm (57.1 in) Wheelbase: Approx. 2833 mm (111.5 in) Cargo Trunk Volume: Approx. 500 liters (17.7 cu ft) for sedan Weights Curb Weight Range: Approx. 1500 kg - 1850 kg (3300 lbs - 4080 lbs) depending on engine and equipment 🛡️ Safety Features Ratings NHTSA Front Crash Test: 4/5 stars (for models equipped with side airbags and pretensioners) IIHS Ratings: Good (for models with improved structural integrity and safety features) Active Features Active Safety Features: ABS (Anti-lock Braking System), ASR (Acceleration Slip Regulation), ESP (Electronic Stability Program) on later models, Brake Assist (BAS) Passive Features Passive Safety Features: Front and side airbags (standard/optional), front and rear crumple zones, seatbelt pretensioners, head restraints 💡 Technology Features Infotainment Infotainment System: COMAND (Cockpit Management and Navigation Device) optional, featuring CD player, radio, navigation, and cassette player; basic radio/cassette systems also available. Driver Assistance Driver Assistance Features: Optional features included Parktronic (parking sensors), Xenon headlights, rain-sensing wipers, and cruise control. Connectivity Connectivity Features: Limited by era; primarily focused on analog systems, with some later models offering early forms of telematics or hands-free phone integration. 🔧 Maintenance Service Intervals Oil Change Interval: Variable Service Interval (VSI) system, typically 15,000 km (9,300 miles) or 1 year, whichever comes first (depending on driving conditions and oil specification) Major Service Interval: Service A/B intervals, typically around 40,000-60,000 km (25,000-37,000 miles) or 2-3 years, encompassing more comprehensive checks and replacements. Fluid Specifications Engine Oil Specification Gasoline: MB 229.1, MB 229.3, MB 229.5 (e.g., SAE 0W-40, 5W-40, 5W-30 depending...
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Mercedes-benz W210 E-class Technical Manual
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
E-Class
Generation
Chassis Code:
W210
Production Years:
1995-2002
👋 Introduction
Market Position
Segment:
Executive Sedan/Wagon
Brand Perception:
Luxury, engineering excellence, reliability, advanced technology
Competitive Analysis
Key Competitors:
BMW 5 Series (E39), Audi A6 (C5), Lexus GS (JZS160), Volvo S80
Key Features
Design Philosophy:
Modern, flowing lines with signature Mercedes-Benz cues; focus on aerodynamics and comfort
Innovations:
Introduction of CAN-bus architecture, enhanced safety systems, improved aerodynamics, optional bi-xenon headlights
📋 Manual Details
Coverage Areas
Vehicle Model Years Covered:
1996-2003 (W210 Chassis)
Engine Variants Covered:
All gasoline and diesel engines offered for W210 chassis
Trim Levels Covered:
All trim levels (e.g., Classic, Elegance, Avantgarde, AMG variants)
Page Count
Estimated Page Count:
1500+
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, engine management (ME, KE, CDI), fuel system, cooling system, lubrication system, exhaust system
Drivetrain:
Transmission (automatic & manual), drive shafts, differentials, axles
Chassis And Suspension:
Front suspension, rear suspension, steering system, brake system (hydraulic, ABS, ESP)
Electrical And Electronics:
Wiring diagrams, fuses, relays, lighting system, instrument cluster, body control module (BCM), comfort systems (e.g., climate control, power seats, windows), SRS (airbag) system, engine control unit (ECU) diagnostics
Body And Interior:
Body panels, doors, windows, seats, dashboard, climate control system components, interior trim
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements, spark plug replacement, belt replacement
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs), symptom-based troubleshooting, electrical system diagnostics
Repair And Rebuild:
Engine component overhaul, transmission repair, brake caliper rebuild, suspension component replacement, electrical component repair/replacement
Disassembly And Assembly:
Detailed step-by-step instructions for component removal, installation, and reassembly
Technical Depth
Depth:
Comprehensive factory-level coverage for professional technicians and experienced DIYers
Detail Level:
Detailed illustrations, diagrams, torque specifications, clearances, and diagnostic procedures
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Text-searchable content for quick information retrieval
Print Quality
Quality:
High-resolution scans of original factory documentation
Illustrations:
Clear, detailed technical illustrations and exploded views
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Lineup Example 1:
M111 (2.0L Inline-4, Supercharged) - e.g., E200 Kompressor
Engine Lineup Example 2:
M112 (2.4L/2.6L/2.8L/3.2L V6) - e.g., E240, E280, E320
Engine Lineup Example 3:
M113 (4.3L/5.0L V8) - e.g., E430, E500 (E55 AMG)
Engine Lineup Example 4:
OM604 (2.2L Inline-4 Turbo Diesel), OM605 (2.5L Inline-5 Turbo Diesel), OM606 (3.0L Inline-6 Turbo Diesel) - e.g., E220 CDI, E250 TD, E300 TD
Performance
Horsepower Range:
136 hp (E200 Diesel) to 354 hp (E55 AMG)
Torque Range:
210 Nm (E200 Diesel) to 525 Nm (E55 AMG)
Fuel System
Gasoline Injection Type:
Electronic Fuel Injection (EFI) with sequential multi-port injection (MPI) or direct injection (early CGI in some markets)
Diesel Injection Type:
Common Rail Direct Injection (CDI) for later models, mechanically controlled injection pumps for earlier models
🔧 Transmission
Standard
Standard Transmission:
5-speed Manual (less common in North America)
Optional
Optional Transmission 1:
5-speed Automatic (722.6 'NAG' series)
Optional Transmission 2:
5-speed Automatic (722.4) for earlier models with smaller engines
Optional Transmission 3:
5-speed AMG Speedshift Automatic (722.6 AMG)
Features
Automatic Features:
Touchshift (manual selection of gears), Comfort/Sport modes
📐 Dimensions
Exterior
Length:
Approx. 4818 mm (189.7 in)
Width:
Approx. 1799 mm (70.8 in)
Height:
Approx. 1451 mm (57.1 in)
Wheelbase:
Approx. 2833 mm (111.5 in)
Cargo
Trunk Volume:
Approx. 500 liters (17.7 cu ft) for sedan
Weights
Curb Weight Range:
Approx. 1500 kg - 1850 kg (3300 lbs - 4080 lbs) depending on engine and equipment
🛡️ Safety Features
Ratings
NHTSA Front Crash Test:
4/5 stars (for models equipped with side airbags and pretensioners)
IIHS Ratings:
Good (for models with improved structural integrity and safety features)
Active Features
Active Safety Features:
ABS (Anti-lock Braking System), ASR (Acceleration Slip Regulation), ESP (Electronic Stability Program) on later models, Brake Assist (BAS)
Passive Features
Passive Safety Features:
Front and side airbags (standard/optional), front and rear crumple zones, seatbelt pretensioners, head restraints
💡 Technology Features
Infotainment
Infotainment System:
COMAND (Cockpit Management and Navigation Device) optional, featuring CD player, radio, navigation, and cassette player; basic radio/cassette systems also available.
Driver Assistance
Driver Assistance Features:
Optional features included Parktronic (parking sensors), Xenon headlights, rain-sensing wipers, and cruise control.
Connectivity
Connectivity Features:
Limited by era; primarily focused on analog systems, with some later models offering early forms of telematics or hands-free phone integration.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Variable Service Interval (VSI) system, typically 15,000 km (9,300 miles) or 1 year, whichever comes first (depending on driving conditions and oil specification)
Major Service Interval:
Service A/B intervals, typically around 40,000-60,000 km (25,000-37,000 miles) or 2-3 years, encompassing more comprehensive checks and replacements.
Fluid Specifications
Engine Oil Specification Gasoline:
MB 229.1, MB 229.3, MB 229.5 (e.g., SAE 0W-40, 5W-40, 5W-30 depending on variant and temperature)
Engine Oil Specification Diesel:
MB 229.1, MB 229.3, MB 229.5 (for common rail diesel), MB 228.3 (for older diesel models)
Transmission Fluid Automatic:
MB 236.10, MB 236.12, MB 236.14 (e.g., ATF NAG2 VIO)
Coolant Specification:
MB 325.0 or MB 325.5 (Glycol-based, Phosphate-free, silicate-free)
Brake Fluid Specification:
DOT 4 (MB specification: 331.0)
Known Issues
Common Issues Examples:
Corrosion (especially around wheel arches and door bottoms), MAF sensor issues (gasoline), vacuum leaks (various engines), transmission conductor plate failure (722.6), blower motor resistor failure, SRS warning light (due to seat occupancy sensor or airbag module), coolant leaks from plastic components, crank position sensor failure.
📚 Vehicle History
Brand Heritage
Heritage:
Mercedes-Benz's long-standing reputation for engineering, safety, and luxury automotive development.
Model Evolution
Predecessor:
W124 E-Class
Successor:
W211 E-Class
Design Shift:
Marked a departure from the W124's more angular design towards a more rounded, aerodynamic, and modern aesthetic, which was polarizing for some traditionalists.
Production
Manufacturing Locations:
Germany (Sindelfingen, Bremen), South Africa, Hungary, Thailand, Malaysia, China
🏆 Awards & Recognition
Recognitions
Automotive Press Awards:
Consistently rated highly by automotive journalists for comfort, build quality, and driving dynamics, often cited as a benchmark in its class.
Safety Awards:
Achieved good safety ratings in various international crash tests for its time, contributing to Mercedes-Benz's reputation for safety.
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