🏷️ Basic Information Identification Make: Mitsubishi Model: Airtrek Year Range Covered: 2001-2005 Engine Variant: 2.0L Turbo Intercooled DOHC Codes Engine Code: 4G63 👋 Introduction Market Position Vehicle Class: Compact Crossover SUV (or Sports Utility Wagon) Target Audience: Enthusiasts, DIY mechanics, and professional technicians working on the Mitsubishi Airtrek. Competitive Analysis Competitors: Honda CR-V, Toyota RAV4, Subaru Forester, Nissan X-Trail (during its production era). Key Features Manual Advantage: Provides factory-level repair and maintenance data, crucial for the performance-oriented 4G63 turbo engine. 📋 Manual Details Coverage Areas Main Coverage: Workshop Service Repair Manual Page Count Estimated Pages: Comprehensive (Exact count not specified, but described as very comprehensive) Manual Type Type: Repair Manual Language Language: English Format Format: PDF (Download) Content Features Diagrams: Features detailed exploded views and diagrams. 📖 Manual Coverage Systems Covered Engine: Engine Mechanical, Cooling System, Lubrication System, Engine Electrical, Engine Overhaul, Fuel Supply System, Intake & Exhaust, Multiport Fuel Injection, Power-Plant Mount, Engine & Emission Control Drivetrain: Propeller Shaft, Automatic Transmission, Clutch System, Front & Rear Axle, Driveshaft/Differential, Manual Transmission Chassis And Suspension: Suspension System, Wheel and Tires, Parking Brakes Brakes: Anti-Lock Brake System, Basic Brake System Electrical: Engine Electrical, Chassis Electrical, Charging System, Starting System, Ignition System, Smart Wiring System, Circuit Diagram Comfort And Convenience: Air-Conditioning, Heating & Ventilation, Hood-Fender-Door, Keyless Entry System, Sunroof Assembly, Exterior & Interior Control Systems: Engine & Emission Control Procedures Included Repair Procedures: Detailed step-by-step written procedures with pictures and diagrams for repairs, maintenance, and servicing. Diagnostic Procedures: Troubleshooting and diagnostic information for various systems. Rebuild Procedures: Likely includes detailed instructions for engine and transmission rebuilds. Technical Depth Depth: Comprehensive, covering routine maintenance to in-depth repairs and overhauls. Equivalent to factory technician manuals. Wiring Diagrams: Includes Smart Wiring System and detailed Circuit Diagrams, essential for electrical troubleshooting. 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Fully printable (selected pages or whole manual). Binding Type Binding: Digital (Download - not applicable) Paper Type Paper Type: Digital (Not applicable) Content Features Visuals: Illustrated with detailed exploded views. Searchability: Assumed to be searchable PDF content. ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder, turbocharged and intercooled Displacement: 2.0 Liters (1997 cc) Valve Train: DOHC (Double Overhead Camshaft), 16 valves Aspirated System: Turbocharged with Intercooler Performance Horsepower Range: Typically around 240-270 PS (177-199 kW; 237-266 hp) depending on specific tuning and market. Torque Range: Approximately 340-350 Nm (251-258 lb-ft) for factory specifications. Turbo System: Intercooled turbocharger system, crucial for the 4G63's power delivery. Fuel System Induction: Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded Premium Gasoline 🔧 Transmission Standard Transmission Type: Available with both Manual Transmission and Automatic Transmission Optional Automatic Transmission Features: Likely a 4-speed or 5-speed automatic, potentially with a sport mode or tiptronic-style shifting. Features All Wheel Drive: Often equipped with Mitsubishi's S-AWC (Super All Wheel Control) or a simpler 4WD system, especially with the turbo engine. 📐 Dimensions Exterior Body Style: 5-door Crossover SUV Weights Curb Weight: Varies by configuration, but generally in the range of 1500-1650 kg (3300-3640 lbs). 🛡️ Safety Features Ratings Crash Test Results: Specific ratings vary by market and testing body (e.g., NHTSA, Euro NCAP); manual will detail relevant safety structures. Active Features Braking Systems: Anti-lock Braking System (ABS) is standard on turbo models, likely with Electronic Brake-force Distribution (EBD). Passive Features Airbags: Front airbags, potentially side airbags and curtain airbags depending on trim level. 💡 Technology Features Infotainment Audio System: Factory-installed audio systems, likely with CD player and AM/FM radio. Options may include premium sound systems. Driver Assistance Cruise Control: Standard feature on most models. Connectivity Keyless Entry: Keyless entry system coverage is explicitly mentioned in the manual's contents. Powertrain Technology Engine Control Unit: Sophisticated ECU managing fuel injection, ignition timing, boost pressure, and emissions control. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, with a shorter interval recommended for severe driving conditions. Timing Belt Replacement: Crucial for the 4G63 engine. Recommended replacement every 60,000-90,000 miles (96,000-145,000 km) or as per manual. Belt failure can cause catastrophic engine damage. Spark Plug Replacement: Typically every 30,000-60,000 miles (48,000-96,000 km) depending on plug type (standard vs. iridium). Fluid Specifications Engine Oil Viscosity: Likely 5W-30 or 10W-30 synthetic or semi-synthetic oil. Manual will specify exact API and ACEA ratings. Coolant Type: Ethylene glycol-based coolant, typically a long-life pink or green formulation (Asian vehicle specific). Manual will specify capacity and type (e.g., DiaQueen Super Long Life Coolant). Automatic Transmission Fluid: Specific ATF type required; manual will specify part number or type (e.g., Diamond ATF SP-III). Manual Transmission Fluid: API GL-4 or GL-5 gear oil, with specific viscosity recommended (e.g., 75W-90). Brake Fluid Type: DOT 3 or DOT 4 brake fluid. Manual will specify exact requirement and capacity. Known Issues Turbocharger Care: Proper cool-down periods are essential to prevent turbo bearing damage. Regular oil...