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Mitsubishi Eclipse 1992 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Eclipse Year: 1992 👋 Introduction Market Position Segment: Compact sports coupe/convertible Target Audience: Enthusiasts and owners seeking to maintain, repair, or restore their 1992 Mitsubishi Eclipse. Competitive Analysis Key Competitors: Nissan 240SX, Toyota Celica, Mazda MX-6, Ford Probe, Honda Prelude. Key Features Design: Aerodynamic styling, sporty proportions, available in coupe and convertible body styles. Performance Options: Choice of naturally aspirated and turbocharged engines, available All-Wheel Drive (AWD) on GSX model. Manual Value: Essential resource for DIY maintenance and complex repairs, saving on dealership service costs. 📋 Manual Details Coverage Areas Primary Coverage: Full service repair and maintenance Vehicle Variants: All 1992 Mitsubishi Eclipse models (including GS, GSX, GST, RS, SP, SRS) Page Count Estimated Pages: 1000+ Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Engine mechanical systems (including assembly, disassembly, overhaul), engine control systems (ECU, sensors, actuators), fuel injection, ignition system, cooling system, lubrication system, exhaust system. Transmission: Manual transmission (including clutch, gearboxes), automatic transmission (including torque converter, hydraulic controls, valve body), transfer case (AWD models). Drivetrain: Front-wheel drive (FWD) and All-wheel drive (AWD) systems, differentials, CV joints, driveshafts, axle components. Brakes: Hydraulic brake system, disc brakes (front and rear), drum brakes (if applicable), ABS system (Anti-lock Braking System) for GSX models, parking brake. Suspension: Front suspension (struts, control arms, sway bar), rear suspension (multi-link independent suspension), shock absorbers, springs, bushings. Steering: Power steering system, steering rack, tie rods, steering column, universal joints. Electrical: Battery, charging system (alternator, starter), lighting system (headlights, taillights, interior), fuses, relays, wiring diagrams, instrumentation, power windows, power locks, central locking, sunroof (if equipped). HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant service, blower motor, climate control panel. Body: Body panels, doors, hood, trunk, bumpers, glass, interior trim, weatherstripping, body sealing. Interior: Seats, upholstery, dashboard, instrument cluster, center console, interior lighting, seat belts, airbags (if applicable). Procedures Included Maintenance: Oil change, filter replacement, fluid checks and changes (coolant, brake fluid, power steering fluid, transmission fluid), spark plug replacement, belt inspection and replacement, brake pad replacement, tire rotation. Repair: Engine rebuild, transmission overhaul, suspension component replacement, brake system repair, electrical component diagnosis and replacement, exhaust system repair, fuel system repair, HVAC system repair. Troubleshooting: Diagnostic procedures for common drivability issues, electrical faults, cooling system problems, transmission issues, brake system malfunctions. Diagnostics: Diagnostic trouble codes (DTCs) for engine management systems, on-board diagnostics (OBD-I) information, sensor testing, actuator testing. Technical Specifications: Torque specifications for fasteners, engine specifications, transmission gear ratios, brake system component specifications, alignment specifications, fluid capacities and types. Technical Depth Depth: Comprehensive, ranging from basic preventative maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures and wiring diagrams. 📊 Manual Specifications File Format File Type: PDF Searchable: Yes (typically, depending on PDF creation) Printable: Yes Print Quality Quality: High-resolution scans, ensuring clarity of text and diagrams. Binding Type Binding: N/A (Digital PDF format) Paper Type Paper: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Code Base: 4G63 (DOHC Turbocharged I4) Engine Code Naturally Aspirated: 4G63 (SOHC Naturally Aspirated I4) Displacement Turbo: 2.0 Liters (1997 cc) Displacement Naturally Aspirated: 2.0 Liters (1997 cc) Performance Horsepower Turbo Gsx Gst: 205 hp @ 6000 rpm (approximate) Torque Turbo Gsx Gst: 203 lb-ft @ 3000 rpm (approximate) Horsepower Naturally Aspirated Rs Gs: 140 hp @ 6000 rpm (approximate) Torque Naturally Aspirated Rs Gs: 145 lb-ft @ 4000 rpm (approximate) Fuel System Injection Type: Electronic Fuel Injection (EFI) Turbocharger Type: Mitsubishi TD05H-14B (Turbo models) Fuel Type: Unleaded Gasoline (91 octane or higher recommended for turbo models) 🔧 Transmission Standard Rs Gs Models: 5-speed Manual Transmission Optional Gs Models: 4-speed Automatic Transmission Gsx Models: 5-speed Manual Transmission (standard) Features AWD System: Full-time All-Wheel Drive with Viscous Coupling Center Differential (GSX) Clutch Type: Hydraulically actuated diaphragm spring clutch 📐 Dimensions Exterior Wheelbase: 98.8 inches (2509 mm) Length: 178.3 inches (4529 mm) Width: 69.1 inches (1755 mm) Height: 51.1 inches (1298 mm) Weights Curb Weight Base Model: Approx. 2800 lbs (1270 kg) Curb Weight Gsx Model: Approx. 3180 lbs (1442 kg) 🛡️ Safety Features Ratings NHTSA Driver Side Frontal: Not Rated (NHTSA ratings not commonly available for this era) IIHS Crash Test: Not Rated Active Features ABS: Available on GSX models (standard) Passive Features Seatbelts: 3-point inertia reel seatbelts (front and rear) Airbags: Driver-side airbag standard on most models, passenger airbag optional/unavailable depending on trim. 💡 Technology Features Infotainment Audio System: Factory AM/FM/Cassette player, optional CD player available on some trims. Speakers: Typically 4 or 6 speaker system, depending on trim level. Driver Assistance ABS: Available on higher trims (e.g., GSX) for enhanced braking control. Cruise Control: Standard or optional on most models. Connectivity Bluetooth: Not available (pre-dates widespread Bluetooth adoption). Usb: Not available. 🔧 Maintenance Service Intervals Oil...
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Mitsubishi Eclipse 1992 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Eclipse
Year:
1992
👋 Introduction
Market Position
Segment:
Compact sports coupe/convertible
Target Audience:
Enthusiasts and owners seeking to maintain, repair, or restore their 1992 Mitsubishi Eclipse.
Competitive Analysis
Key Competitors:
Nissan 240SX, Toyota Celica, Mazda MX-6, Ford Probe, Honda Prelude.
Key Features
Design:
Aerodynamic styling, sporty proportions, available in coupe and convertible body styles.
Performance Options:
Choice of naturally aspirated and turbocharged engines, available All-Wheel Drive (AWD) on GSX model.
Manual Value:
Essential resource for DIY maintenance and complex repairs, saving on dealership service costs.
📋 Manual Details
Coverage Areas
Primary Coverage:
Full service repair and maintenance
Vehicle Variants:
All 1992 Mitsubishi Eclipse models (including GS, GSX, GST, RS, SP, SRS)
Page Count
Estimated Pages:
1000+
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Engine mechanical systems (including assembly, disassembly, overhaul), engine control systems (ECU, sensors, actuators), fuel injection, ignition system, cooling system, lubrication system, exhaust system.
Transmission:
Manual transmission (including clutch, gearboxes), automatic transmission (including torque converter, hydraulic controls, valve body), transfer case (AWD models).
Drivetrain:
Front-wheel drive (FWD) and All-wheel drive (AWD) systems, differentials, CV joints, driveshafts, axle components.
Brakes:
Hydraulic brake system, disc brakes (front and rear), drum brakes (if applicable), ABS system (Anti-lock Braking System) for GSX models, parking brake.
Suspension:
Front suspension (struts, control arms, sway bar), rear suspension (multi-link independent suspension), shock absorbers, springs, bushings.
Steering:
Power steering system, steering rack, tie rods, steering column, universal joints.
Electrical:
Battery, charging system (alternator, starter), lighting system (headlights, taillights, interior), fuses, relays, wiring diagrams, instrumentation, power windows, power locks, central locking, sunroof (if equipped).
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant service, blower motor, climate control panel.
Body:
Body panels, doors, hood, trunk, bumpers, glass, interior trim, weatherstripping, body sealing.
Interior:
Seats, upholstery, dashboard, instrument cluster, center console, interior lighting, seat belts, airbags (if applicable).
Procedures Included
Maintenance:
Oil change, filter replacement, fluid checks and changes (coolant, brake fluid, power steering fluid, transmission fluid), spark plug replacement, belt inspection and replacement, brake pad replacement, tire rotation.
Repair:
Engine rebuild, transmission overhaul, suspension component replacement, brake system repair, electrical component diagnosis and replacement, exhaust system repair, fuel system repair, HVAC system repair.
Troubleshooting:
Diagnostic procedures for common drivability issues, electrical faults, cooling system problems, transmission issues, brake system malfunctions.
Diagnostics:
Diagnostic trouble codes (DTCs) for engine management systems, on-board diagnostics (OBD-I) information, sensor testing, actuator testing.
Technical Specifications:
Torque specifications for fasteners, engine specifications, transmission gear ratios, brake system component specifications, alignment specifications, fluid capacities and types.
Technical Depth
Depth:
Comprehensive, ranging from basic preventative maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures and wiring diagrams.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable:
Yes (typically, depending on PDF creation)
Printable:
Yes
Print Quality
Quality:
High-resolution scans, ensuring clarity of text and diagrams.
Binding Type
Binding:
N/A (Digital PDF format)
Paper Type
Paper:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Code Base:
4G63 (DOHC Turbocharged I4)
Engine Code Naturally Aspirated:
4G63 (SOHC Naturally Aspirated I4)
Displacement Turbo:
2.0 Liters (1997 cc)
Displacement Naturally Aspirated:
2.0 Liters (1997 cc)
Performance
Horsepower Turbo Gsx Gst:
205 hp @ 6000 rpm (approximate)
Torque Turbo Gsx Gst:
203 lb-ft @ 3000 rpm (approximate)
Horsepower Naturally Aspirated Rs Gs:
140 hp @ 6000 rpm (approximate)
Torque Naturally Aspirated Rs Gs:
145 lb-ft @ 4000 rpm (approximate)
Fuel System
Injection Type:
Electronic Fuel Injection (EFI)
Turbocharger Type:
Mitsubishi TD05H-14B (Turbo models)
Fuel Type:
Unleaded Gasoline (91 octane or higher recommended for turbo models)
🔧 Transmission
Standard
Rs Gs Models:
5-speed Manual Transmission
Optional
Gs Models:
4-speed Automatic Transmission
Gsx Models:
5-speed Manual Transmission (standard)
Features
AWD System:
Full-time All-Wheel Drive with Viscous Coupling Center Differential (GSX)
Clutch Type:
Hydraulically actuated diaphragm spring clutch
📐 Dimensions
Exterior
Wheelbase:
98.8 inches (2509 mm)
Length:
178.3 inches (4529 mm)
Width:
69.1 inches (1755 mm)
Height:
51.1 inches (1298 mm)
Weights
Curb Weight Base Model:
Approx. 2800 lbs (1270 kg)
Curb Weight Gsx Model:
Approx. 3180 lbs (1442 kg)
🛡️ Safety Features
Ratings
NHTSA Driver Side Frontal:
Not Rated (NHTSA ratings not commonly available for this era)
IIHS Crash Test:
Not Rated
Active Features
ABS:
Available on GSX models (standard)
Passive Features
Seatbelts:
3-point inertia reel seatbelts (front and rear)
Airbags:
Driver-side airbag standard on most models, passenger airbag optional/unavailable depending on trim.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/Cassette player, optional CD player available on some trims.
Speakers:
Typically 4 or 6 speaker system, depending on trim level.
Driver Assistance
ABS:
Available on higher trims (e.g., GSX) for enhanced braking control.
Cruise Control:
Standard or optional on most models.
Connectivity
Bluetooth:
Not available (pre-dates widespread Bluetooth adoption).
Usb:
Not available.
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,750 miles or 6 months (whichever comes first)
Engine Oil Filter:
Replace with every oil change
Engine Coolant:
Flush and replace every 30,000 miles or 24 months
Transmission Fluid Manual:
Check every 15,000 miles; replace as needed (consult manual for specific intervals)
Transmission Fluid Automatic:
Replace every 30,000 miles or 24 months
Spark Plugs:
Replace every 30,000 miles (standard)
Timing Belt:
Replace every 60,000 miles or 4 years (critical for 4G63 engine)
Fluid Specifications
Engine Oil:
API SG or higher, SAE 10W-30 recommended (check manual for climate variations)
Coolant:
Mitsubishi Super Long Life Coolant or equivalent (50/50 mix with distilled water)
Brake Fluid:
DOT 3
Power Steering Fluid:
Mitsubishi PSF or Dexron II/III ATF
Manual Transmission Fluid:
API GL-4, SAE 75W-90 or 80W-90
Automatic Transmission Fluid:
Dexron II/III ATF
Known Issues
Engine Mounts:
Common to wear out, leading to vibration and clunking noises.
Timing Belt Tensioner:
Failure can lead to catastrophic engine damage if timing belt breaks.
Clutch Wear:
Wear is normal with age and usage; replacement is a common repair.
Turbocharger Oil Lines:
Can become clogged or leak, affecting turbo performance and longevity.
Wiper Motor:
Can fail, resulting in non-functioning wipers.
Power Window Motors:
Can fail or slow down over time.
Window Regulators:
Can break or become stiff, causing windows to jam.
📚 Vehicle History
Brand Heritage
Parent Company:
Mitsubishi Motors Corporation
Model Evolution
First Generation:
First generation launched for the 1990 model year.
Design Collaboration:
Designed in collaboration with Chrysler Corporation, sold as Plymouth Laser and Eagle Talon in North America.
1992 Updates:
Minor styling tweaks, potential equipment adjustments across trim levels.
Production
Manufacturing Plant:
Diamond-Star Motors (DSM) plant in Normal, Illinois, USA.
Production Years First Gen:
1990-1994
🏆 Awards & Recognition
Recognitions
Import Car Of The Year:
While not specific to the '92 model, the Eclipse platform received accolades for its performance and value in the sports coupe segment during its first generation.
Car And Driver 10Best:
The Eclipse platform was frequently recognized by automotive publications like Car and Driver for its handling and performance, especially the turbocharged variants.
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