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1997 Mitsubishi Eclipse/eclipse spyder Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Eclipse / Eclipse Spyder Year: 1997 Codes Chassis Code: D30A (Coupe), D32A (Convertible) 👋 Introduction Market Position Market Segment: Compact sports coupe and convertible, targeting enthusiasts and those seeking affordable performance. Competitive Analysis Key Competitors 1997: Honda Civic Si, Acura Integra GS-R, Toyota Celica GT-S, Ford Mustang (V6 models), Chevrolet Camaro (V6 models), Nissan 240SX. Key Features Platform Sharing: Built on the Mitsubishi/Chrysler shared platform, also used for the Dodge Avenger and Plymouth). This allowed for shared components and manufacturing efficiencies. Performance Options: Offered with naturally aspirated and turbocharged engine options, providing a significant performance differentiator in its class. Body Styles: Available as a coupe and a convertible (Spyder), offering versatility for different consumer preferences. 📋 Manual Details Coverage Areas Systems Covered: General Information, Component Locations, Configuration Diagrams, Circuit Diagrams, Engine Electrical, Chassis Electrical, Alphabetical Index Page Count Estimated Page Count: Likely 1000+ pages (typical for comprehensive service manuals of this era, exact count not provided) Manual Type Manual Type: Service and Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Engine identification, disassembly, assembly, inspection, torque specifications, timing belt replacement, lubrication, cooling system, fuel system (carburetor/injection depending on market/variant), exhaust system Engine Electrical: Ignition system, starting system, charging system, fuel injection system (ECI), engine control unit (ECU) diagnosis, sensors, actuators, emission control systems Transmission Drivetrain: Manual transmission (types: F5M33, W5MG1), automatic transmission (types: F4A22, F4A33), clutch system, driveshafts, axles, differential, transfer case (AWD variants) Suspension Steering: Front suspension (MacPherson strut), rear suspension (multi-link), shock absorbers, springs, bushings, steering gear, power steering system, wheel alignment specifications Brakes: Front disc brakes, rear disc brakes (or drum depending on trim/variant), parking brake, anti-lock braking system (ABS) diagnosis and components, brake fluid specifications Chassis Electrical: Lighting system (headlights, taillights, interior), instrument cluster, power windows, power door locks, mirrors, wipers, horn, audio system wiring, alarm system wiring Body Interior: Body panel removal and installation, door mechanisms, interior trim, seats, convertible top operation and repair (Spyder), climate control system (HVAC), body sealing Procedures Included Maintenance Procedures: Oil changes, filter replacements, spark plug replacement, coolant flushes, brake fluid replacement, transmission fluid changes, differential fluid changes, air filter replacement, drive belt inspection and replacement Diagnostic Procedures: Troubleshooting guides for common drivability issues, electrical faults, HVAC problems, brake system malfunctions, step-by-step diagnostic routines using specialized tools and test procedures Repair Procedures: Engine rebuild procedures, transmission overhaul, suspension component replacement, brake caliper and rotor replacement, starter and alternator replacement, fuel pump replacement, radiator replacement, exhaust system repair Installation Procedures: Body panel alignment, accessory installation (e.g., fog lights, spoilers), interior component fitting Technical Depth Technical Depth: Comprehensive, covering routine maintenance to major component overhaul and advanced diagnostics. Includes detailed torque specifications, wiring diagrams, exploded views, and component testing procedures. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: Printable without restriction, allowing users to print specific sections or the entire manual as needed. Binding Type Binding Type: Digital (PDF format), printable. Paper Type Paper Type: Not applicable (digital format). Compatibility Operating Systems: Compatible with all versions of Windows and Mac. Requirements Software Requirements: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Base Engine Code: 4G63 Engine Type: Inline 4-cylinder, DOHC, 16-valve Displacement: 2.0 Liters (1997 cc) Bore X Stroke: 85.0 mm x 88.0 mm Compression Ratio: 8.5:1 (non-turbo), 8.5:1 (turbo) Horsepower Est: 140 hp @ 6000 rpm (non-turbo), 210 hp @ 6000 rpm (turbocharged, AWD/GT) Torque Est: 130 lb-ft @ 4500 rpm (non-turbo), 205 lb-ft @ 3000 rpm (turbocharged, AWD/GT) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) / Electronic Fuel Injection (EFI) Fuel Type: Unleaded Regular (non-turbo), Unleaded Premium (turbo) Engine Features Turbocharger: Garrett T25 or similar (on turbo models), often with an intercooler. Engine Management: Mitsubishi Electronic Control Unit (ECU) Emissions Control: Catalytic converter, EGR system, O2 sensors. Secondary Engine Base Engine Code: 4G64 Engine Type: Inline 4-cylinder, SOHC, 16-valve Displacement: 2.4 Liters (2351 cc) Horsepower Est: 155 hp @ 5500 rpm Torque Est: 165 lb-ft @ 3500 rpm 🔧 Transmission Standard Transmission Type: 5-Speed Manual (F5M33) Optional Transmission Type: 4-Speed Automatic (F4A22 or F4A33) Features Drivetrain Options: Front-Wheel Drive (FWD), All-Wheel Drive (AWD) available on certain turbo models (GT). Automatic Transmission Control: Electronically controlled with lock-up torque converter. Manual Transmission Fluid Fluid Type: API GL-4 SAE 75W-90 Gear Oil Automatic Transmission Fluid Fluid Type: Chrysler ATF+3 (or equivalent Dexron III/Mercon compatible fluid) 📐 Dimensions Exterior Coupe Length: Approx. 178.7 inches (4539 mm) Width: Approx. 69.4 inches (1763 mm) Height: Approx. 51.8 inches (1316 mm) Exterior Spyder Length: Approx. 177.7 inches (4513 mm) Width: Approx. 69.4 inches (1763 mm) Height: Approx. 51.6 inches (1311 mm) Wheelbase Wheelbase: 103.2 inches (2621 mm) Weights Curb Weight Est Min: Approx. 2900 lbs (1315 kg) for base FWD coupe Curb Weight Est Max: Approx. 3400...
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1997 Mitsubishi Eclipse/eclipse spyder Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Eclipse / Eclipse Spyder
Year:
1997
Codes
Chassis Code:
D30A (Coupe), D32A (Convertible)
👋 Introduction
Market Position
Market Segment:
Compact sports coupe and convertible, targeting enthusiasts and those seeking affordable performance.
Competitive Analysis
Key Competitors 1997:
Honda Civic Si, Acura Integra GS-R, Toyota Celica GT-S, Ford Mustang (V6 models), Chevrolet Camaro (V6 models), Nissan 240SX.
Key Features
Platform Sharing:
Built on the Mitsubishi/Chrysler shared platform, also used for the Dodge Avenger and Plymouth). This allowed for shared components and manufacturing efficiencies.
Performance Options:
Offered with naturally aspirated and turbocharged engine options, providing a significant performance differentiator in its class.
Body Styles:
Available as a coupe and a convertible (Spyder), offering versatility for different consumer preferences.
📋 Manual Details
Coverage Areas
Systems Covered:
General Information, Component Locations, Configuration Diagrams, Circuit Diagrams, Engine Electrical, Chassis Electrical, Alphabetical Index
Page Count
Estimated Page Count:
Likely 1000+ pages (typical for comprehensive service manuals of this era, exact count not provided)
Manual Type
Manual Type:
Service and Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine identification, disassembly, assembly, inspection, torque specifications, timing belt replacement, lubrication, cooling system, fuel system (carburetor/injection depending on market/variant), exhaust system
Engine Electrical:
Ignition system, starting system, charging system, fuel injection system (ECI), engine control unit (ECU) diagnosis, sensors, actuators, emission control systems
Transmission Drivetrain:
Manual transmission (types: F5M33, W5MG1), automatic transmission (types: F4A22, F4A33), clutch system, driveshafts, axles, differential, transfer case (AWD variants)
Suspension Steering:
Front suspension (MacPherson strut), rear suspension (multi-link), shock absorbers, springs, bushings, steering gear, power steering system, wheel alignment specifications
Brakes:
Front disc brakes, rear disc brakes (or drum depending on trim/variant), parking brake, anti-lock braking system (ABS) diagnosis and components, brake fluid specifications
Chassis Electrical:
Lighting system (headlights, taillights, interior), instrument cluster, power windows, power door locks, mirrors, wipers, horn, audio system wiring, alarm system wiring
Body Interior:
Body panel removal and installation, door mechanisms, interior trim, seats, convertible top operation and repair (Spyder), climate control system (HVAC), body sealing
Procedures Included
Maintenance Procedures:
Oil changes, filter replacements, spark plug replacement, coolant flushes, brake fluid replacement, transmission fluid changes, differential fluid changes, air filter replacement, drive belt inspection and replacement
Diagnostic Procedures:
Troubleshooting guides for common drivability issues, electrical faults, HVAC problems, brake system malfunctions, step-by-step diagnostic routines using specialized tools and test procedures
Repair Procedures:
Engine rebuild procedures, transmission overhaul, suspension component replacement, brake caliper and rotor replacement, starter and alternator replacement, fuel pump replacement, radiator replacement, exhaust system repair
Installation Procedures:
Body panel alignment, accessory installation (e.g., fog lights, spoilers), interior component fitting
Technical Depth
Technical Depth:
Comprehensive, covering routine maintenance to major component overhaul and advanced diagnostics. Includes detailed torque specifications, wiring diagrams, exploded views, and component testing procedures.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
Printable without restriction, allowing users to print specific sections or the entire manual as needed.
Binding Type
Binding Type:
Digital (PDF format), printable.
Paper Type
Paper Type:
Not applicable (digital format).
Compatibility
Operating Systems:
Compatible with all versions of Windows and Mac.
Requirements
Software Requirements:
Adobe PDF Reader
⚙️ Engine Specifications
Primary Engine Base
Engine Code:
4G63
Engine Type:
Inline 4-cylinder, DOHC, 16-valve
Displacement:
2.0 Liters (1997 cc)
Bore X Stroke:
85.0 mm x 88.0 mm
Compression Ratio:
8.5:1 (non-turbo), 8.5:1 (turbo)
Horsepower Est:
140 hp @ 6000 rpm (non-turbo), 210 hp @ 6000 rpm (turbocharged, AWD/GT)
Torque Est:
130 lb-ft @ 4500 rpm (non-turbo), 205 lb-ft @ 3000 rpm (turbocharged, AWD/GT)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI) / Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Regular (non-turbo), Unleaded Premium (turbo)
Engine Features
Turbocharger:
Garrett T25 or similar (on turbo models), often with an intercooler.
Engine Management:
Mitsubishi Electronic Control Unit (ECU)
Emissions Control:
Catalytic converter, EGR system, O2 sensors.
Secondary Engine Base
Engine Code:
4G64
Engine Type:
Inline 4-cylinder, SOHC, 16-valve
Displacement:
2.4 Liters (2351 cc)
Horsepower Est:
155 hp @ 5500 rpm
Torque Est:
165 lb-ft @ 3500 rpm
🔧 Transmission
Standard Transmission
Type:
5-Speed Manual (F5M33)
Optional Transmission
Type:
4-Speed Automatic (F4A22 or F4A33)
Features
Drivetrain Options:
Front-Wheel Drive (FWD), All-Wheel Drive (AWD) available on certain turbo models (GT).
Automatic Transmission Control:
Electronically controlled with lock-up torque converter.
Manual Transmission Fluid
Fluid Type:
API GL-4 SAE 75W-90 Gear Oil
Automatic Transmission Fluid
Fluid Type:
Chrysler ATF+3 (or equivalent Dexron III/Mercon compatible fluid)
📐 Dimensions
Exterior Coupe
Length:
Approx. 178.7 inches (4539 mm)
Width:
Approx. 69.4 inches (1763 mm)
Height:
Approx. 51.8 inches (1316 mm)
Exterior Spyder
Length:
Approx. 177.7 inches (4513 mm)
Width:
Approx. 69.4 inches (1763 mm)
Height:
Approx. 51.6 inches (1311 mm)
Wheelbase
Wheelbase:
103.2 inches (2621 mm)
Weights
Curb Weight Est Min:
Approx. 2900 lbs (1315 kg) for base FWD coupe
Curb Weight Est Max:
Approx. 3400 lbs (1542 kg) for turbo AWD Spyder
Cargo
Trunk Volume Est:
Approx. 10-12 cu ft (coupe), significantly less in Spyder due to convertible top mechanism
🛡️ Safety Features
Ratings
NHTSA Frontal Impact Driver:
Likely 4-star (based on typical ratings for vehicles of this era and class)
NHTSA Frontal Impact Passenger:
Likely 4-star (based on typical ratings for vehicles of this era and class)
IIHS Side Impact:
Data may vary; some models from this era had fair to good ratings.
Active Features
ABS:
Standard on most higher trims and turbo models, optional on others.
Passive Features
Airbags:
Driver and passenger front airbags standard.
Seatbelts:
3-point front and rear seatbelts, with pretensioners for front occupants.
Rollover Protection:
Reinforced A-pillars and side structures for convertible models.
💡 Technology Features
Infotainment
Audio System:
Factory fitted AM/FM stereo with cassette player. Optional CD player. Basic speaker system.
Driver Assistance
Cruise Control:
Available on higher trim levels.
Traction Control:
Not widely available or standard on most 1997 models, typically limited to very high-end or specific performance variants if present at all.
Connectivity
Early Connectivity Features:
Limited to basic power accessories. No factory Bluetooth or USB connectivity.
🔧 Maintenance
Service Intervals Oil
Oil Change Interval:
Every 3,750 miles (6,000 km) or 6 months, whichever comes first. For severe driving conditions, shorten interval.
Oil Type:
API SG or SH, SAE 5W-30 or 10W-30 (check owner's manual for specific viscosity based on temperature)
Oil Capacity:
Approx. 4.0-4.5 quarts (3.8-4.3 liters) with filter change (4G63), 4.5-5.0 quarts (4.3-4.7 liters) with filter change (4G64).
Service Intervals Filters
Oil Filter Part Number Example:
Fram PH7317, Bosch 3312, or equivalent.
Air Filter Replacement:
Inspect every 15,000 miles (24,000 km), replace as needed or every 30,000 miles (48,000 km).
Service Intervals Brakes
Brake Fluid Flush:
Every 24,000 miles (36 months) or as needed.
Brake Fluid Type:
DOT 3.
Service Intervals Cooling
Coolant Flush:
Every 30,000 miles (48 months).
Coolant Type:
Mitsubishi Super Long Life Coolant (or equivalent ethylene glycol-based antifreeze with demineralized water).
Service Intervals Spark Plugs
Spark Plug Replacement:
Every 30,000 miles (48,000 km).
Spark Plug Type:
NGK BKR6E-11 (or equivalent platinum-tipped plugs).
Service Intervals Timing Belt
Timing Belt Replacement:
Every 60,000 miles (96,000 km) or 5 years. Crucial for 4G63 engine to prevent catastrophic damage.
Known Issues
Turbo Models:
Oil leaks from turbocharger seals, cracked exhaust manifolds, clutch wear (especially with aggressive driving), boost leaks, wastegate actuator issues.
Non Turbo Models:
Alternator failure, power steering pump leaks, AC system leaks, engine mount degradation.
General:
Corrosion on chassis and body panels (especially in rust-prone areas), interior trim creaks and rattles, window regulator failures, seat bolster wear.
📚 Vehicle History
Brand Heritage
Mitsubishi Motors Motorsport:
Mitsubishi has a strong rally heritage, particularly with the Lancer Evolution, which shared its 4G63 engine with the Eclipse GT Turbo. This lineage contributed to the Eclipse's sporty image.
Model Evolution
Generation Two Eclipse:
The 1997 model is part of the second generation (1995-1999) of the Mitsubishi Eclipse. This generation saw a significant redesign with more rounded styling and a focus on improved handling and performance, especially with the introduction of the AWD turbo models.
Production
Manufacturing Plant:
Normal, Illinois, USA (operated by Mitsubishi Motors North America, Inc. - MMNA)
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
The second-generation Eclipse, particularly the turbocharged AWD models, was often lauded for its value and performance, making it a recurring subject of positive reviews in automotive publications like Car and Driver, though it may not have made the '10Best' list every year.
Ratings
Sports Compact Ranking:
Consistently ranked as a strong contender in the affordable sports compact segment due to its turbocharged engine and available AWD.
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