Mitsubishi Eclipse Eclipse Spyder 1990-1998 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Eclipse Model Variant: Eclipse Spyder Year Range Covered: 1990-1998 Codes Platform Code: D31A/D32A/D38A (JS Platform) 👋 Introduction Market Position Market Position: Sporty coupe and convertible offering performance and style, competing with vehicles like the Honda Prelude, Toyota Celica, and Mazda MX-6. Competitive Analysis Competitive Analysis: The Eclipse and Eclipse Spyder, particularly the turbocharged AWD 'DSM' variants (Eclipse GSX/GST), were highly regarded for their performance-oriented powertrains and chassis, making them popular among enthusiasts. Key Features Key Features: Available All-Wheel Drive (AWD), turbocharged engines, sporty handling, distinctive styling, and a convertible option (Spyder). 📋 Manual Details Coverage Areas Primary Coverage Areas: Engine, Transmission, Drivetrain, Suspension, Brakes, Steering, Electrical System, HVAC, Body & Interior, Diagnostics, Maintenance, Troubleshooting, Specifications Page Count Estimated Page Count: 1500+ Manual Type Manual Type: Factory Service Repair Workshop Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine Systems: 2.0L 4G63 SOHC, 2.0L 4G63 DOHC Turbocharged (DSM), 2.4L 4G64 SOHC, Engine Mechanical, Fuel Injection, Ignition System, Cooling System, Lubrication System, Exhaust System Transmission Drivetrain Systems: 5-Speed Manual (F5M33, W5M33 AWD), 4-Speed Automatic (F4A22, F4A33 AWD), Clutch, Differentials, Driveshafts, Transfer Case (AWD) Suspension Steering Brakes: Front Suspension (MacPherson Strut), Rear Suspension (Multi-link), Power Steering System, Hydraulic Power Brake System, ABS (Anti-lock Braking System), Brake Component Replacement and Service Electrical HVAC Body: Wiring Diagrams, Lighting, Instrument Cluster, Powertrain Control Module (PCM), Body Control Module (BCM), Climate Control (HVAC), Audio System, Power Windows, Power Locks, Convertible Top Mechanism (Spyder) Procedures Included Maintenance Procedures: Oil Change, Filter Replacement, Spark Plug Service, Coolant Flush, Belt Replacement, Brake Pad/Rotor Service, Battery Maintenance, Tune-Up Procedures Repair Procedures: Engine Rebuilds, Transmission Overhaul, Turbocharger Replacement, Suspension Component Replacement, Brake Caliper Rebuild, Electrical Component Diagnosis and Repair, Convertible Top Repair Troubleshooting Diagnostics: Diagnostic Trouble Codes (DTCs), Symptom-Based Troubleshooting,...

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Description

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Eclipse

Model Variant:

Eclipse Spyder

Year Range Covered:

1990-1998

Codes

Platform Code:

D31A/D32A/D38A (JS Platform)

👋 Introduction

Market Position

Market Position:

Sporty coupe and convertible offering performance and style, competing with vehicles like the Honda Prelude, Toyota Celica, and Mazda MX-6.

Competitive Analysis

Competitive Analysis:

The Eclipse and Eclipse Spyder, particularly the turbocharged AWD 'DSM' variants (Eclipse GSX/GST), were highly regarded for their performance-oriented powertrains and chassis, making them popular among enthusiasts.

Key Features

Key Features:

Available All-Wheel Drive (AWD), turbocharged engines, sporty handling, distinctive styling, and a convertible option (Spyder).

📋 Manual Details

Coverage Areas

Primary Coverage Areas:

Engine, Transmission, Drivetrain, Suspension, Brakes, Steering, Electrical System, HVAC, Body & Interior, Diagnostics, Maintenance, Troubleshooting, Specifications

Page Count

Estimated Page Count:

1500+

Manual Type

Manual Type:

Factory Service Repair Workshop Manual

Language

Language:

English

Format

Format:

Downloadable PDF

📖 Manual Coverage

Systems Covered

Engine Systems:

2.0L 4G63 SOHC, 2.0L 4G63 DOHC Turbocharged (DSM), 2.4L 4G64 SOHC, Engine Mechanical, Fuel Injection, Ignition System, Cooling System, Lubrication System, Exhaust System

Transmission Drivetrain Systems:

5-Speed Manual (F5M33, W5M33 AWD), 4-Speed Automatic (F4A22, F4A33 AWD), Clutch, Differentials, Driveshafts, Transfer Case (AWD)

Suspension Steering Brakes:

Front Suspension (MacPherson Strut), Rear Suspension (Multi-link), Power Steering System, Hydraulic Power Brake System, ABS (Anti-lock Braking System), Brake Component Replacement and Service

Electrical HVAC Body:

Wiring Diagrams, Lighting, Instrument Cluster, Powertrain Control Module (PCM), Body Control Module (BCM), Climate Control (HVAC), Audio System, Power Windows, Power Locks, Convertible Top Mechanism (Spyder)

Procedures Included

Maintenance Procedures:

Oil Change, Filter Replacement, Spark Plug Service, Coolant Flush, Belt Replacement, Brake Pad/Rotor Service, Battery Maintenance, Tune-Up Procedures

Repair Procedures:

Engine Rebuilds, Transmission Overhaul, Turbocharger Replacement, Suspension Component Replacement, Brake Caliper Rebuild, Electrical Component Diagnosis and Repair, Convertible Top Repair

Troubleshooting Diagnostics:

Diagnostic Trouble Codes (DTCs), Symptom-Based Troubleshooting, Fuel System Diagnosis, Ignition System Diagnosis, Electrical Fault Finding, Vacuum Leak Detection

Technical Depth

Technical Depth:

Comprehensive, from basic maintenance to in-depth engine and transmission overhauls, including detailed diagnostic procedures and wiring diagrams.

📊 Manual Specifications

File Format

File Format:

Print Quality

Print Quality:

High-resolution scans, clear text and diagrams, printable pages.

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Options:

2.0L DOHC 16V 4G63 SOHC (non-turbo), 2.0L DOHC 16V 4G63 Turbocharged (DOHC), 2.4L SOHC 16V 4G64

Performance

2.0L Turbo (4G63T) Power Output:

Approximately 205-210 hp (early models), 210-225 hp (later models) and 203-205 lb-ft torque.

2.0L Non-Turbo (4G63) Power Output:

Approximately 135-140 hp and 135-140 lb-ft torque.

2.4L (4G64) Power Output:

Approximately 141-147 hp and 157-162 lb-ft torque.

Fuel System

Fuel System Type:

Electronic Multi-Point Fuel Injection (MPI)

🔧 Transmission

Standard

Standard Transmission:

5-Speed Manual

Optional

Optional Transmission:

4-Speed Automatic

Features

AWD Availability:

Available on select performance models (e.g., GSX, GST) utilizing a viscous coupling center differential and rear limited-slip differential.

Manual Transmission Fluid Spec:

API GL-4 or GL-5, viscosity typically 75W-90

Automatic Transmission Fluid Spec:

ATF SP-II, SP-III, or equivalent

📐 Dimensions

Exterior

Wheelbase:

Approx. 100.4 inches (2550 mm)

Length:

Approx. 178.0 inches (4521 mm)

Width:

Approx. 69.1 inches (1755 mm)

Height:

Approx. 51.8 inches (1316 mm) (Coupe), Approx. 51.4 inches (1306 mm) (Spyder)

Weights

Curb Weight Range:

Approx. 2,900 - 3,300 lbs (1315 - 1497 kg)

🛡️ Safety Features

Ratings

NHTSA Ratings:

Varies by year and specific test; generally mixed reviews for early models, improved in later generations. Consult NHTSA archives for specific year data.

Active Features

Active Safety Features:

Optional Anti-lock Braking System (ABS), Traction Control (on some AWD models)

Passive Features

Passive Safety Features:

Driver and passenger airbags, crumple zones, reinforced side impact door beams, three-point seat belts.

💡 Technology Features

Infotainment

Infotainment System:

Basic AM/FM/Cassette or CD player with optional premium sound systems. Limited factory infotainment features by modern standards.

Driver Assistance

Driver Assistance Features:

ABS and Traction Control were the primary advanced driver assistance features available.

Connectivity

Connectivity:

No factory Bluetooth or USB connectivity; aftermarket upgrades are common.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,750 miles (6,000 km) or 6 months, whichever comes first (severe duty), or 7,500 miles (12,000 km) / 12 months (normal duty).

Timing Belt Replacement Interval:

60,000 miles (96,000 km) or 4 years for 4G63 engines. Check manual for 4G64.

Spark Plug Replacement Interval:

Approx. 30,000 miles for standard plugs, longer for platinum/iridium.

Fluid Specifications

Engine Oil Type:

API SG, SH, SJ or higher. Viscosity: 5W-30 or 10W-30 recommended (check owner's manual for specific climate/engine).

Coolant Type:

Ethylene Glycol based antifreeze, 50/50 mix with distilled water. (e.g., Genuine Mitsubishi Super Long Life Coolant or equivalent).

Brake Fluid Type:

DOT 3 or DOT 4

Known Issues

Common Issues:

Turbocharger failure (especially on high-mileage or modified 4G63T engines), clutch wear, automatic transmission issues, window motor failures, convertible top hydraulic leaks/failures, rust on body panels, interior plastic brittleness, O2 sensor failures, catalytic converter issues.

Oem Oil Filter Part Number:

MD095177 (example, verify for specific engine)

Oem Air Filter Part Number:

MR188118 (example, verify for specific engine)

📚 Vehicle History

Brand Heritage

Brand Heritage:

Mitsubishi has a long history of producing sporty and performance-oriented vehicles, including predecessors like the Starion and in-house performance divisions.

Model Evolution

First Generation Eclipse Spyder:

Introduced in 1995 as a convertible variant of the second-generation Eclipse (1995-1999), featuring a powered soft-top. The Spyder offered both naturally aspirated and turbocharged variants.

Production

Production Location:

Normal, Illinois, USA (Diamond-Star Motors plant, a joint venture with Chrysler)

Production Years For Second Gen:

1995-1999 (coupe and Spyder)

🏆 Awards & Recognition

Recognitions

Common Recognitions:

The Eclipse, particularly the turbocharged AWD variants, was frequently lauded by automotive media for its performance value and handling in its class during the 1990s.