🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution V (Evo 5) Model Code: CP9A Year: 1998, 1999 Codes Chassis Code: CP9A Engine Code: 4G63 👋 Introduction Market Position Positioning: The Mitsubishi Lancer Evolution V (Evo 5) represented a significant evolution in rally-bred performance sedans, targeting enthusiasts and motorsport participants seeking unparalleled all-wheel-drive capability and turbocharged power. Competitive Analysis Competitors: Key competitors included the Subaru Impreza WRX STI, Ford Escort RS Cosworth, and other homologation specials of the era. Key Features Performance Features: Aggressive styling, revised aerodynamics, upgraded suspension components, larger intercooler, and increased engine output compared to its predecessors. Manual Purpose Purpose: This manual serves as a vital resource for technicians and owners to maintain, diagnose, and repair the Evo 5, ensuring its legendary performance and longevity. 📋 Manual Details Coverage Areas Coverage: Complete repair and overhaul of Mitsubishi Lancer Evolution V (Evo 5) 1998-1999 models. Page Count Page Count: Estimated 1500+ pages (based on typical workshop manuals for this era and complexity) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Engine mechanical (4G63T, MIVEC), lubrication, cooling, fuel, emissions, ignition, starting, charging. Transmission: Manual Transmission (W5M51-2-E5F3), transfer case, driveshafts, differentials (front, center, rear AYC/ACD). Suspension: Front and rear suspension, steering system, wheel alignment. Brakes: Brake system (front and rear disc, ABS), brake servicing, hydraulic systems. Electrical: Wiring diagrams, lighting, instruments, power windows, wipers, horn, audio system, immobilizer. Body And Chassis: Body construction, exterior panels, interior trim, doors, windows, seats, HVAC system. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks, spark plug replacement. Repair: Engine rebuild, transmission overhaul, brake caliper replacement, turbocharger repair, suspension component replacement. Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs), circuit testing, sensor diagnostics. Specifications: Torque specifications, clearances, fluid capacities, electrical resistance values. Technical Depth Depth: Comprehensive, covering everything from basic adjustments to full engine and transmission rebuilds, including advanced AYC system servicing. 📊 Manual Specifications File Format Quality: High-resolution scans, searchable text (if OCR'd), printable pages. Print Quality Print Quality: Designed for clarity and legibility, suitable for printing. Binding Type Binding Type: N/A (PDF digital format) Paper Type Paper Type: N/A (PDF digital format) ⚙️ Engine Specifications Primary Engine Engine Model: 4G63T DOHC Inline-4 Displacement: 1997 cc (2.0 Liters) Bore X Stroke: 85.0 mm x 88.0 mm Compression Ratio: 8.5:1 Valvetrain: DOHC with MIVEC (Mitsubishi Innovative Valve timing Electronic Control) on intake camshaft Performance Horsepower: 280 PS (276 hp; 206 kW) at 6,500 rpm (JDM specification, often higher in reality) Torque: 350 Nm (258 lb-ft) at 3,000 rpm (JDM specification) Fuel System Fuel Injection: Multi-point Fuel Injection (MPI) with Electronic Fuel Injection (EFI) Turbocharger: Mitsubishi TD05H-16G or similar twin-scroll turbocharger with intercooler Fuel Type: Unleaded gasoline (95 RON or higher recommended) 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission (Getrag W5M51-2-E5F3 variant) Features Drivetrain: All-Wheel Drive (AWD) with Active Yaw Control (AYC) and Helical Front LSD. Clutch: Hydraulically actuated, single-plate, dry-type clutch. Gear Ratios Gear Ratios: 1st: 3.083, 2nd: 1.700, 3rd: 1.233, 4th: 0.925, 5th: 0.731, Reverse: 2.833 (Typical values, refer to manual for exact ratios) Fluid Specifications Transmission Fluid: API GL-4 SAE 75W-90 Hypoid Gear Oil (Refer to manual for exact specification and quantity) Transfer Case Fluid: API GL-4 SAE 75W-90 Hypoid Gear Oil (Refer to manual for exact specification and quantity) Ayc Fluid: Mitsubishi DiaQueen LSD Gear Oil 2 (Specific AYC fluid, crucial to use correct type) 📐 Dimensions Exterior Length: 4,350 mm (171.3 in) Width: 1,770 mm (69.7 in) Height: 1,435 mm (56.5 in) Wheelbase: 2,600 mm (102.4 in) Front Track: 1,515 mm (59.6 in) Rear Track: 1,505 mm (59.3 in) Weights Curb Weight: Approx. 1,340 kg (2,954 lbs) - varies by specification Gross Vehicle Weight: Refer to vehicle placard Cargo Trunk Capacity: Refer to vehicle specifications, typically around 350 liters 🛡️ Safety Features Ratings Crash Test Results: Vehicle safety ratings from this era are often not directly comparable to modern standards. Refer to specific regional safety reports if available. Active Features ABS: Standard Anti-lock Braking System (ABS) Ayc: Active Yaw Control (AYC) system for enhanced cornering stability. Passive Features Airbags: Driver and passenger front airbags. Seatbelts: 3-point seatbelts with pre-tensioners. Body Structure: Reinforced safety cell construction. 💡 Technology Features Infotainment Infotainment System: Basic analog gauges, optional aftermarket head units commonly installed. Driver Assistance Driver Assistance Features: ABS, AYC. Connectivity Connectivity Features: N/A (no built-in modern connectivity features) Engine Management ECU: Engine Control Unit (ECU) with programmable capabilities for tuning. 🔧 Maintenance Service Intervals Oil Change: Every 5,000 km or 6 months, whichever comes first (severe driving conditions may require more frequent changes). Air Filter: Inspect every 10,000 km, replace as needed or every 20,000-30,000 km. Spark Plugs: Replace every 40,000-60,000 km (refer to manual for specific type and gap). Timing Belt: Replace every 80,000 - 100,000 km or...