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Mitsubishi FD35A Forklift Trucks Workshop Service Manual PDF Download
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Basic Information Identification Make: Mitsubishi Model: FD35A Forklift Trucks Product Type: Workshop Service Manual Codes Model Code: FD35A Introduction Market Position Segment: Industrial forklifts, specifically pneumatic tire models for general...
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| Basic Information | |
| Identification | |
| Make: | Mitsubishi |
| Model: | FD35A Forklift Trucks |
| Product Type: | Workshop Service Manual |
| Codes | |
| Model Code: | FD35A |
| Introduction | |
| Market Position | |
| Segment: | Industrial forklifts, specifically pneumatic tire models for general material handling. |
| Competitive Analysis | |
| Competitors: | Competes with similar capacity forklifts from brands like Toyota, Komatsu, Hyster, Yale, and Caterpillar. |
| Key Features | |
| Durability: | Known for robust construction and reliability in demanding industrial environments. |
| Operator Comfort: | Designed with operator ergonomics and safety in mind. |
| Manual Benefit | |
| Purpose: | Essential for technicians, mechanics, and maintenance personnel responsible for servicing and repairing the Mitsubishi FD35A forklift. |
| Manual Details | |
| Coverage Areas | |
| Major Systems: | Engine, Drivetrain, Hydraulics, Electrical, Chassis, Operator Station |
| Repair Focus: | Comprehensive repair and troubleshooting procedures |
| Page Count | |
| Estimated Pages: | Refer to specific product listing for exact page count, typically 500+ pages for comprehensive workshop manuals. |
| Manual Type | |
| Type: | Workshop Service Manual / Repair Manual |
| Language | |
| Language: | English |
| Format | |
| Format: | PDF Download |
| Manual Coverage | |
| Systems Covered | |
| Engine: | Detailed diagnostic, repair, and overhaul procedures for Mitsubishi diesel engines (specific model dependent, e.g., S4S-DT or similar). |
| Drivetrain: | Torque converter, transmission (automatic/powershift), drive axle, differentials, and drive shafts. |
| Hydraulics: | Hydraulic pump, control valves, cylinders (lift, tilt, side-shift), hoses, and hydraulic fluid system troubleshooting and repair. |
| Electrical: | Wiring diagrams, starter system, charging system, ignition system (if applicable), lighting, instrumentation, and troubleshooting. |
| Chassis: | Frame, steering system, braking system (service and parking brake), mast assembly (lift mechanism, chains, rollers), and wheels. |
| Operator Station: | Operator controls, seat, overhead guard, instrument panel, and safety features. |
| Procedures Included | |
| Maintenance: | Scheduled maintenance, lubrication, fluid checks and changes, filter replacements, and general upkeep. |
| Troubleshooting: | Systematic diagnostic procedures for identifying and resolving common and uncommon faults and malfunctions. |
| Repair: | Step-by-step instructions for disassembly, inspection, repair, reassembly, and adjustment of all major components. |
| Specifications: | Torque specifications, clearances, fluid capacities, pressure readings, and other critical data. |
| Diagnostics: | Fault code interpretation (if applicable), testing procedures for electrical and hydraulic components. |
| Technical Depth | |
| Depth: | Comprehensive, covering from basic preventative maintenance to complete unit overhauls and advanced diagnostics. |
| Manual Specifications | |
| File Format | |
| Format: | PDF (Portable Document Format) |
| Searchability: | Typically searchable text for quick information retrieval. |
| Print Quality | |
| Quality: | High-resolution scans, ensuring clear diagrams and text for printing. |
| Binding Type | |
| Binding: | N/A (Digital PDF download) |
| Paper Type | |
| Paper Type: | N/A (Digital PDF download) |
| Engine Specifications | |
| Primary Engine | |
| Engine Family: | Likely Mitsubishi 4-cylinder diesel engine (e.g., S4S-DT or similar industrial variant). |
| Performance | |
| Displacement Cc: | Typically around 3.3 Liters (specific to engine variant). |
| Horsepower Hp: | Approximate HP range of 50-70 HP (specific to engine variant and rating). |
| Torque Nm: | Torque figures vary by engine model, often in the 150-200 Nm range. |
| Fuel System | |
| Injection Type: | Direct Injection, turbocharged (if 'T' designation is present). |
| Fuel Type: | Diesel |
| Cooling System | |
| Type: | Liquid-cooled (water-cooled) |
| Lubrication System | |
| Oil Capacity Liters: | Refer to manual for specific oil capacity, typically 6-8 liters. |
| Transmission | |
| Standard | |
| Type: | Automatic/Powershift transmission |
| Gears: | Typically 2-speed forward, 2-speed reverse, or similar configuration. |
| Features | |
| Control Type: | Mechanical or electronic control levers. |
| Fluid Specifications | |
| Transmission Fluid Type: | Refer to manual; typically Automatic Transmission Fluid (ATF) like Dexron III/Mercon or equivalent. |
| Fluid Capacity Liters | |
| Capacity: | Refer to manual for specific capacity, usually 8-12 liters. |
| Dimensions | |
| Exterior | |
| Lift Capacity Kg: | 3500 kg (7716 lbs) at 500mm load center |
| Mast Height Lowered Mm: | Varies by mast type (e.g., 2-stage, 3-stage); typical ~2200 mm. |
| Mast Height Lifted Mm: | Varies by mast type; typically 3000 mm to 6000 mm. |
| Fork Length Mm: | Standard 1070 mm or 1220 mm. |
| Weights | |
| Operating Weight Kg: | Approximately 4500-5000 kg (dependent on configuration and attachments). |
| Safety Features | |
| Ratings | |
| Certification Standards: | Adheres to relevant ANSI/ITSDF, ISO, and OSHA safety standards for industrial forklifts. |
| Active Features | |
| Braking System: | Hydraulically actuated internal expanding shoes or wet disc brakes (manual will specify). |
| Parking Brake: | Mechanical parking brake. |
| Passive Features | |
| Operator Protection: | Integral overhead guard (OHG), seatbelt, and operator restraint system. |
| Stability: | Designed for stability under load and operation as per load charts. |
| Technology Features | |
| Infotainment | |
| Features: | Basic instrument cluster including fuel gauge, temperature gauge, hour meter, and warning lights. Not typically equipped with advanced infotainment systems. |
| Driver Assistance | |
| Features: | Limited to standard operational controls, safety interlocks, and warning indicators. Advanced driver assistance systems are not standard. |
| Connectivity | |
| Features: | None. Designed for functional operation rather than networked connectivity. |
| Maintenance | |
| Service Intervals | |
| Daily Checks: | Visual inspection, fluid levels, tire condition, safety devices, horn, lights. |
| Monthly Checks: | Brake system check, hydraulic system check, engine oil level check. |
| 500 Hour Service: | Engine oil and filter change, transmission fluid check, hydraulic oil filter replacement, air filter check/replacement, fuel filter replacement. |
| 1000 Hour Service: | Includes 500-hour items plus detailed inspection of hydraulics, brakes, steering, drive axle, and engine tune-up. |
| Fluid Specifications | |
| Engine Oil Type: | Refer to manual; typically SAE 15W-40 API CF or CH-4 rated heavy-duty diesel engine oil. |
| Hydraulic Oil Type: | Refer to manual; typically ISO VG 46 or 68 hydraulic oil. |
| Coolant Type: | Ethylene Glycol based antifreeze mixture (50/50) meeting heavy-duty diesel engine specifications. |
| Known Issues | |
| Common Wear Items: | Mast rollers, fork wear, hydraulic hoses, brake pads/shoes, tires, and engine belts. |
| Potential Faults: | Hydraulic system leaks, transmission engagement issues, overheating (due to cooling system maintenance), electrical connection problems. |
| Vehicle History | |
| Brand Heritage | |
| Heritage: | Mitsubishi Forklift Trucks is a division of Mitsubishi Heavy Industries, renowned for its industrial equipment and engineering expertise. |
| Model Evolution | |
| Series: | The FD series represents Mitsubishi's range of diesel-powered pneumatic tire forklifts, evolving with technological advancements. |
| Production | |
| Production Years: | The FD35A model has been in production for many years, with various updates and revisions throughout its lifecycle. Specific production years covered by the manual should be verified. |
| Manufacturing Location | |
| Location: | Forklifts are manufactured globally by Mitsubishi Heavy Industries or its licensed partners. |
| Awards & Recognition | |
| Recognitions | |
| Industry Standing: | Mitsubishi forklifts are generally well-regarded for their build quality and longevity in industrial applications. Specific awards for the FD35A model are not widely publicized, but the brand has a strong reputation. |
| Ratings | |
| Reliability: | High reliability ratings in industry surveys for Mitsubishi material handling equipment. |
| Certifications | |
| Quality Standards: | Manufactured to meet ISO 9001 quality management system standards. |