The Mitsubishi FG20 Forklift Trucks are engineered for robust performance and reliability in demanding industrial environments. Known for their durable construction and ergonomic operator comfort, these forklifts are designed to efficiently handle material movement in warehouses, factories, and logistics operations. Their design emphasizes operator efficiency through intuitive controls and adjustable seating, coupled with powerful lifting capabilities suitable for a variety of load capacities. As part of Mitsubishi's long heritage in heavy machinery, the FG20 series embodies a commitment to quality and continuous evolution in forklift technology. This comprehensive Workshop Service Manual provides in-depth information for the maintenance, repair, and overhaul of Mitsubishi FG20 Forklift Trucks. It covers all major systems, including the engine, transmission, hydraulic, steering, braking, and electrical systems, offering detailed procedures for disassembly, assembly, adjustments, and rebuilding. The manual includes essential preventive maintenance schedules, troubleshooting guides for common issues, technical specifications, and safety guidelines. Its extensive content, presented with clear diagrams and precise torque values, is designed to assist owners, mechanics, and technicians in ensuring the optimal performance and longevity of their equipment. 🏷️ Basic Information Identification Make: Mitsubishi Model: FG20 Forklift Trucks Product Type: Service Manual / Repair Manual Format: PDF Download 👋 Introduction Market Position Market Segment: Industrial forklift trucks, designed for material handling in warehouses, factories, and logistics operations. Competitive Analysis Competitors: Toyota, Komatsu, Hyster, Yale, Caterpillar, Nissan Forklifts. Key Features Durability: Known for robust construction and reliability in demanding work environments. Operator Comfort: Ergonomic design, adjustable seating, and intuitive controls for operator efficiency. Performance: Efficient power delivery and lifting capabilities for various load capacities. 📋 Manual Details Coverage Areas Coverage: Comprehensive service, repair, and maintenance information for Mitsubishi FG20 Forklift Trucks. Page Count Page Count: Extensive (Exact number not specified but implied to be thorough) Manual Type Manual Type: Workshop Service Manual (WSM) Language Language: English (Assumed based on product description) 📖 Manual Coverage Systems Covered Engine System: Engine overhaul, diagnostics, fuel system, cooling system, lubrication system, ignition system (if applicable), emission controls. Transmission System: Transmission repair, adjustments, hydraulic system, torque converter, clutch assembly (if applicable), gear shift mechanisms. Hydraulic System: Hydraulic pump, control valves, cylinders, hoses, fluid specifications, troubleshooting, repair of lift and tilt functions. Steering System: Steering column, linkage, hydraulic power steering components, adjustments, and repair. Braking System: Brake system overhaul, drum/disc brake components, hydraulic lines, master cylinder, parking brake mechanism. Electrical System: Wiring diagrams, starter motor, alternator, battery, lighting system, instrument panel, sensors, troubleshooting electrical faults. Chassis And Frame: Frame inspection, repairs, mounting points, counterweight details. Mast And Forks: Mast assembly, lift chains, rollers, side shift mechanism (if equipped), fork inspections, and replacement. Procedures Included Preventive Maintenance: Scheduled maintenance tasks, lubrication points, filter replacement intervals, safety checks. Troubleshooting: Diagnostic charts, common problem identification, step-by-step troubleshooting procedures for various systems. Disassembly And Assembly: Detailed instructions for removing, inspecting, repairing, and reassembling major components and sub-assemblies. Adjustments: Precise procedures for adjusting brakes, clutches, linkages, hydraulic pressures, and safety mechanisms. Rebuilding Procedures: Comprehensive instructions for rebuilding engines, transmissions, hydraulic pumps, and cylinders. Technical Depth Depth: In-depth, professional quality, covering everything from basic maintenance to complete overhauls and diagnostics. Component Illustrations: Detailed exploded views and diagrams of all major components and systems for clear identification and assembly/disassembly guidance. Torque Specifications: Precise torque values for all critical fasteners across various systems. 📊 Manual Specifications File Format File Format: PDF (Portable Document Format) Print Quality Print Quality: High-resolution, suitable for printing clear diagrams and text. Binding Type Binding Type: Digital Download (No physical binding) Paper Type Paper Type: Digital (Not applicable to physical paper) Searchability Searchable Text: PDF format typically allows for text searching, greatly enhancing usability for technicians. ⚙️ Engine Specifications Primary Engine Engine Type: Internal Combustion (Likely LPG or Gasoline, specific model details required for confirmation) Performance Power Output: Variable based on specific engine option for the FG20 model. Consult manual for precise figures. Torque Output: Variable based on specific engine option for the FG20 model. Consult manual for precise figures. Fuel System Fuel Type: Propane (LPG) or Gasoline (Petrol) Fuel Delivery: Carbureted or Fuel Injection (Model dependent) Cooling System Cooling Method: Water-cooled (Radiator, fan, coolant) Lubrication System Oil Type: Refer to manual for specific SAE viscosity grade and API service classification (e.g., SAE 10W-30 API CF or equivalent). Engine Overhaul Piston Ring Gap: Specific clearance values provided in the manual for engine rebuilds. Valve Lash Adjustment: Precise adjustment specifications for intake and exhaust valves. 🔧 Transmission Standard Transmission Type: Automatic (Torque Converter with hydrostatic or power shift capabilities) Optional Optional Transmission: Not typically offered for this class of forklift, primarily automatic. Features Transmission Fluid: Specific ATF (Automatic Transmission Fluid) type and specification required. Consult manual for part numbers and capacity. Gear Ratios: Detailed gear ratios for forward and reverse operation provided in the manual. 📐 Dimensions Exterior Overall Length: Varies by mast configuration and...