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Mitsubushi FTO Complete Workshop Repair Manual 1994-1998

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🏷️ Basic Information Identification Make: Mitsubishi Model: FTO Generation: First Generation (DE) Production Years Covered: 1994-1998 Chassis Codes: DE2A, DE3A Engine Variants Covered: All 👋 Introduction Market Position Vehicle Segment: Compact Sport Coupe (JDM Market Focus) Usp: Stylish design, V6 engine options, front-wheel drive performance focus, often compared to its contemporaries like the Toyota Celica and Honda Prelude. Competitive Analysis Competitors: Toyota Celica, Honda Prelude, Nissan Silvia (S14), Mazda MX-6. Key Features Design Philosophy: Aerodynamic styling, driver-focused cockpit, and sporty handling characteristics. Manual Value Proposition: Empowers owners to perform maintenance and repairs themselves, saving significant costs and extending the vehicle's lifespan. Provides in-depth knowledge for enthusiasts and DIY mechanics. 📋 Manual Details Coverage Areas Primary Coverage: Complete Service and Repair Secondary Coverage: Routine Maintenance, Troubleshooting, Electrical Diagrams Page Count Estimated Page Count: Thousands (typical for a complete workshop manual of this era) Manual Type Type: Workshop Repair Manual / Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, engine control systems, fuel system, cooling system, lubrication system, exhaust system, transmission (automatic and manual), driveline, differentials. Chassis: Suspension (front and rear), steering system, braking system (including ABS), wheels, tires. Electrical: Complete wiring diagrams, charging system, starting system, ignition system, lighting systems, instrument cluster, body control modules, power accessories, diagnostic trouble codes (DTCs). Body And Trim: Body panels, doors, windows, interior trim, HVAC system, exterior trim, bumpers, glass, seats, airbags. Procedures Included Maintenance: Oil changes, filter replacements, spark plug replacement, coolant flushing, brake fluid replacement, power steering fluid replacement, transmission fluid replacement, air filter replacement, cabin air filter replacement. Repair: Engine component replacement (pistons, rings, bearings, valves, camshafts, crankshaft), head gasket replacement, timing belt/chain service, clutch replacement, brake caliper and rotor replacement, shock absorber and strut replacement, power steering pump replacement, radiator replacement, starter motor replacement, alternator replacement, fuel pump replacement, sensor replacement (MAF, O2, TPS, Crank/Cam sensors), window regulator repair, door lock actuator replacement. Troubleshooting: Diagnostic procedures for engine performance issues, electrical faults, transmission problems, brake system malfunctions, starting and charging system issues, HVAC system failures. Diagnostics: OBD-II diagnostic procedures (if applicable to the model year), interpretation of diagnostic trouble codes, component testing procedures. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to in-depth engine and transmission rebuilds, including detailed torque specifications and alignment procedures. 📊 Manual Specifications File Format Digital Format: PDF Searchable: Likely searchable text within the PDF for quick information retrieval. Print Quality Digital Quality: Professional quality, designed for clear viewing on various devices and potential printing. Binding Type Delivery Method: Instant Digital Download (no physical binding) Paper Type Digital Medium: Digital file optimized for screen viewing and printing. ⚙️ Engine Specifications Primary Engine Engine Code 1: 6A12 (2.0L V6 MIVEC) Engine Displacement 1: 1998 cc Engine Configuration 1: V6, DOHC, 24 Valves Power Output 1: Approx. 200 PS (147 kW) @ 7000 rpm (Non-MIVEC), 220 PS (162 kW) @ 7500 rpm (MIVEC) Torque Output 1: Approx. 19.2 kgf·m (188 Nm) @ 6000 rpm (Non-MIVEC), 20.0 kgf·m (196 Nm) @ 6000 rpm (MIVEC) Engine Code 2 Engine Code 2: 6A13 (2.5L V6) Engine Displacement 2: 2498 cc Engine Configuration 2: V6, DOHC, 24 Valves Power Output 2: Approx. 170 PS (125 kW) @ 6000 rpm (Turbocharged V6 - 25G V6) Torque Output 2: Approx. 22.0 kgf·m (216 Nm) @ 4500 rpm (Turbocharged V6 - 25G V6) Fuel System Fuel Delivery: Multi-Point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (RON 95 or higher recommended) 🔧 Transmission Standard Standard Transmission Type: 5-speed Manual Transmission Optional Optional Transmission Type: 4-speed Automatic Transmission (INVECS-II with Sport Mode) Features FWD Bias: All FTO models are Front-Wheel Drive (FWD). Sport Mode Auto: The INVECS-II automatic transmission offered adaptive shift patterns and a manual override ('Sport Mode'). 📐 Dimensions Exterior Length: Approx. 4310 mm (169.7 in) Width: Approx. 1755 mm (69.1 in) Height: Approx. 1305 mm (51.4 in) Wheelbase: Approx. 2500 mm (98.4 in) Weights Curb Weight: Approx. 1300-1450 kg (2866-3197 lbs) depending on engine and transmission. 🛡️ Safety Features Ratings Crash Test Ratings: While specific official ratings for this era and JDM model might be limited in international databases, the vehicle was designed to meet Japanese safety standards of the time. Active Features ABS: Anti-lock Braking System (ABS) was available as an option or standard on higher trims. Passive Features Airbags: Driver-side airbag was standard on later models and some earlier trims; passenger airbag was optional or not available on all variants. Seatbelts: Three-point inertia-reel seatbelts with pretensioners (driver and passenger). 💡 Technology Features Infotainment Head Unit: Factory-fitted audio systems typically included radio, cassette player, and CD player (optional) with basic speaker configurations. Driver Assistance Cruise Control: Available on higher trims or as an option. Connectivity Navigation: GPS navigation systems were not commonly available from the factory for this model in the specified period. 🔧...
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Mitsubushi FTO Complete Workshop Repair Manual 1994-1998
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
FTO
Generation:
First Generation (DE)
Production Years Covered:
1994-1998
Chassis Codes:
DE2A, DE3A
Engine Variants Covered:
All
👋 Introduction
Market Position
Vehicle Segment:
Compact Sport Coupe (JDM Market Focus)
Usp:
Stylish design, V6 engine options, front-wheel drive performance focus, often compared to its contemporaries like the Toyota Celica and Honda Prelude.
Competitive Analysis
Competitors:
Toyota Celica, Honda Prelude, Nissan Silvia (S14), Mazda MX-6.
Key Features
Design Philosophy:
Aerodynamic styling, driver-focused cockpit, and sporty handling characteristics.
Manual Value Proposition:
Empowers owners to perform maintenance and repairs themselves, saving significant costs and extending the vehicle's lifespan. Provides in-depth knowledge for enthusiasts and DIY mechanics.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Service and Repair
Secondary Coverage:
Routine Maintenance, Troubleshooting, Electrical Diagrams
Page Count
Estimated Page Count:
Thousands (typical for a complete workshop manual of this era)
Manual Type
Type:
Workshop Repair Manual / Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, engine control systems, fuel system, cooling system, lubrication system, exhaust system, transmission (automatic and manual), driveline, differentials.
Chassis:
Suspension (front and rear), steering system, braking system (including ABS), wheels, tires.
Electrical:
Complete wiring diagrams, charging system, starting system, ignition system, lighting systems, instrument cluster, body control modules, power accessories, diagnostic trouble codes (DTCs).
Body And Trim:
Body panels, doors, windows, interior trim, HVAC system, exterior trim, bumpers, glass, seats, airbags.
Procedures Included
Maintenance:
Oil changes, filter replacements, spark plug replacement, coolant flushing, brake fluid replacement, power steering fluid replacement, transmission fluid replacement, air filter replacement, cabin air filter replacement.
Repair:
Engine component replacement (pistons, rings, bearings, valves, camshafts, crankshaft), head gasket replacement, timing belt/chain service, clutch replacement, brake caliper and rotor replacement, shock absorber and strut replacement, power steering pump replacement, radiator replacement, starter motor replacement, alternator replacement, fuel pump replacement, sensor replacement (MAF, O2, TPS, Crank/Cam sensors), window regulator repair, door lock actuator replacement.
Troubleshooting:
Diagnostic procedures for engine performance issues, electrical faults, transmission problems, brake system malfunctions, starting and charging system issues, HVAC system failures.
Diagnostics:
OBD-II diagnostic procedures (if applicable to the model year), interpretation of diagnostic trouble codes, component testing procedures.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to in-depth engine and transmission rebuilds, including detailed torque specifications and alignment procedures.
📊 Manual Specifications
File Format
Digital Format:
PDF
Searchable:
Likely searchable text within the PDF for quick information retrieval.
Print Quality
Digital Quality:
Professional quality, designed for clear viewing on various devices and potential printing.
Binding Type
Delivery Method:
Instant Digital Download (no physical binding)
Paper Type
Digital Medium:
Digital file optimized for screen viewing and printing.
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
6A12 (2.0L V6 MIVEC)
Engine Displacement 1:
1998 cc
Engine Configuration 1:
V6, DOHC, 24 Valves
Power Output 1:
Approx. 200 PS (147 kW) @ 7000 rpm (Non-MIVEC), 220 PS (162 kW) @ 7500 rpm (MIVEC)
Torque Output 1:
Approx. 19.2 kgf·m (188 Nm) @ 6000 rpm (Non-MIVEC), 20.0 kgf·m (196 Nm) @ 6000 rpm (MIVEC)
Engine Code 2
Engine Code 2:
6A13 (2.5L V6)
Engine Displacement 2:
2498 cc
Engine Configuration 2:
V6, DOHC, 24 Valves
Power Output 2:
Approx. 170 PS (125 kW) @ 6000 rpm (Turbocharged V6 - 25G V6)
Torque Output 2:
Approx. 22.0 kgf·m (216 Nm) @ 4500 rpm (Turbocharged V6 - 25G V6)
Fuel System
Fuel Delivery:
Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (RON 95 or higher recommended)
🔧 Transmission
Standard
Standard Transmission Type:
5-speed Manual Transmission
Optional
Optional Transmission Type:
4-speed Automatic Transmission (INVECS-II with Sport Mode)
Features
FWD Bias:
All FTO models are Front-Wheel Drive (FWD).
Sport Mode Auto:
The INVECS-II automatic transmission offered adaptive shift patterns and a manual override ('Sport Mode').
📐 Dimensions
Exterior
Length:
Approx. 4310 mm (169.7 in)
Width:
Approx. 1755 mm (69.1 in)
Height:
Approx. 1305 mm (51.4 in)
Wheelbase:
Approx. 2500 mm (98.4 in)
Weights
Curb Weight:
Approx. 1300-1450 kg (2866-3197 lbs) depending on engine and transmission.
🛡️ Safety Features
Ratings
Crash Test Ratings:
While specific official ratings for this era and JDM model might be limited in international databases, the vehicle was designed to meet Japanese safety standards of the time.
Active Features
ABS:
Anti-lock Braking System (ABS) was available as an option or standard on higher trims.
Passive Features
Airbags:
Driver-side airbag was standard on later models and some earlier trims; passenger airbag was optional or not available on all variants.
Seatbelts:
Three-point inertia-reel seatbelts with pretensioners (driver and passenger).
💡 Technology Features
Infotainment
Head Unit:
Factory-fitted audio systems typically included radio, cassette player, and CD player (optional) with basic speaker configurations.
Driver Assistance
Cruise Control:
Available on higher trims or as an option.
Connectivity
Navigation:
GPS navigation systems were not commonly available from the factory for this model in the specified period.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 - 10,000 miles (12,000 - 15,000 km) or 12 months, whichever comes first.
Engine Oil Filter Replacement:
At every oil change.
Air Filter Replacement:
Every 15,000 - 30,000 miles (24,000 - 48,000 km), or as needed based on driving conditions.
Spark Plug Replacement:
Every 60,000 - 100,000 miles (96,000 - 160,000 km) for iridium/platinum plugs, earlier for standard copper plugs.
Timing Belt Replacement:
Crucial: Every 60,000 miles (96,000 km) or 4-5 years for 6A12/6A13 engines (interference engine).
Fluid Specifications
Engine Oil Viscosity:
5W-30 or 10W-30 API SG or higher (check manual for specific recommendations).
Coolant Type:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water.
Transmission Fluid Atf Type:
Dexron III or equivalent for automatic transmissions. Manual transmission fluid: GL-4 or GL-5 gear oil (check manual for specific viscosity).
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Coil Packs:
Ignition coil packs can fail, leading to misfires.
Timing Belt Tensioner:
Failure of the timing belt tensioner can lead to catastrophic engine damage.
Automatic Transmission Shifts:
INVECS-II transmission can sometimes exhibit jerky shifts or fail to shift correctly if not maintained or if sensors fail.
Power Window Motors:
Window regulators and motors can wear out.
Suspension Bushings:
Wear in suspension bushings can lead to knocking sounds and imprecise handling over time.
📚 Vehicle History
Brand Heritage
Mitsubishi Motors:
Mitsubishi Motors has a history of producing innovative and performance-oriented vehicles, with a focus on rallying and motorsport.
Model Evolution
Fto Concept:
The FTO (Fresh Touring Origination) was conceived as a stylish, sporty coupe that offered a step up in performance and design from mainstream models.
Fto Facelift:
A minor facelift occurred in 1997, introducing a revised front bumper, grille, headlights, and interior updates.
Production
Production Location:
Japan
Jdm Focus:
The FTO was primarily a Japan-market exclusive model, although some were officially exported or privately imported to other countries.
🏆 Awards & Recognition
Recognitions
Jdm Icon Status:
Recognized as a desirable JDM (Japanese Domestic Market) sports coupe, appreciated for its styling and performance by enthusiasts.
Car Magazine Features:
Frequently featured in Japanese automotive magazines of the era for its sporty appeal and handling.
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