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Mitsubishi Galant 1992-1998 Repair Service Manual

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Basic Information Identification Make: Mitsubishi Model: Galant Applicable Years: 1992, 1993, 1994, 1995, 1996, 1997, 1998 Introduction Market Position Segment: Mid-size sedan Target Audience: DIY mechanics, independent repair shops, automotive...
Type: Cars
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Sku: 161399
Mitsubishi Galant 1992-1998 Repair Service Manual
Basic Information
Identification
Make: Mitsubishi
Model: Galant
Applicable Years: 1992, 1993, 1994, 1995, 1996, 1997, 1998
Introduction
Market Position
Segment: Mid-size sedan
Target Audience: DIY mechanics, independent repair shops, automotive enthusiasts
Competitive Analysis
Key Competitors: Toyota Camry, Honda Accord, Nissan Altima, Ford Taurus, Chevrolet Lumina
Key Features
Distinguishing Factors: Distinctive styling for its era, comfortable ride, available V6 engine, strong value proposition.
Manual Value Proposition: Provides essential technical data, diagnostic procedures, and repair instructions to maintain and repair the Mitsubishi Galant effectively, saving on labor costs.
Manual Details
Coverage Areas
Primary Coverage: Repair and Service
Secondary Coverage: Maintenance, Troubleshooting, Diagnostics
Specific Models: DL, LS, ES, GTS, GSR (and other regional trims if applicable to the manual's scope)
Page Count
Estimated Page Count: 1500-2500 (typical for comprehensive factory manuals of this era, actual may vary)
Manual Type
Type: Factory Service Manual (FSM) / Workshop Manual
Language
Language: English
Format
Format: PDF Download
Manual Coverage
Systems Covered
Powertrain: Engine mechanical, fuel injection, ignition, cooling, lubrication, exhaust, manual and automatic transmissions, drive axles
Chassis: Steering, suspension (front and rear), brakes (hydraulic, ABS), wheels, tires
Electrical: Battery, charging system, starting system, lighting, instrumentation, body electricals, power accessories, audio systems, engine control module (ECM) wiring diagrams, anti-theft systems (if applicable)
Body: Body construction, exterior panels, interior trim, doors, windows, seats, climate control (HVAC)
Heating Ventilation Air Conditioning: HVAC system operation, blower motor, evaporator, condenser, refrigerant servicing, control panel diagnostics.
Procedures Included
Scheduled Maintenance: Oil changes, filter replacements, fluid checks and changes, belt inspection and replacement, spark plug service, brake fluid flush, coolant flush
Repair And Overhaul: Engine component replacement (pistons, rings, bearings, valves), cylinder head service, transmission overhaul, brake caliper and rotor replacement, suspension component replacement, power steering system repair, AC system servicing
Diagnostics And Troubleshooting: Diagnostic trouble codes (DTCs), symptom-based troubleshooting charts, component testing procedures, wiring diagrams for fault finding
Diagnostic Tools: Instructions for using scan tools (OBD-I or OBD-II depending on year/region) and analog multimeters for diagnostics.
Technical Depth
Depth: Comprehensive: Covers basic maintenance to complete engine and transmission rebuilds, including detailed torque specifications, clearances, and diagnostic procedures. Includes factory specifications and procedures.
Wiring Diagrams: Detailed electrical system schematics for all major circuits, including power distribution and component wiring.
Manual Specifications
File Format
File Type: PDF
Searchability: Searchable text content (if properly OCR'd)
Print Quality
Printability: Printable pages
Binding Type
Binding: N/A (Digital Download)
Paper Type
Paper: N/A (Digital Download)
Engine Specifications
Primary Engine
Engine Code 1: 4G63 (2.0L SOHC Inline-4)
Engine Code 2: 6A12 (2.5L V6 SOHC/DOHC)
Engine Displacement 1: 1997 cc
Engine Displacement 2: 2498 cc
Performance
Horsepower 1: Approx. 113-135 hp (4G63 depending on exact spec)
Horsepower 2: Approx. 160-170 hp (6A12)
Torque 1: Approx. 125-130 lb-ft (4G63)
Torque 2: Approx. 150-155 lb-ft (6A12)
Fuel System
Injection Type: Multi-point Fuel Injection (MPI)
Fuel Type: Unleaded Gasoline
Ignition System: Distributor-less ignition (DIS) on some models, distributor ignition on others. Electronic ignition.
Engine Configuration
Configuration 1: Inline 4-cylinder, DOHC (on some variants), 16 valves
Configuration 2: V6, SOHC, 24 valves (or DOHC on performance models)
Transmission
Standard
Transmission Type 1: 5-speed Manual
Optional
Transmission Type 2: 4-speed Automatic (INVECS-II on later models)
Features
Drive Type: Front-Wheel Drive (FWD), All-Wheel Drive (AWD) available on some performance variants (e.g., GSR)
Transmission Fluid Spec: Refer to manual for specific DEXRON-II/III or equivalent for automatic; GL-4 for manual. Capacity varies.
Dimensions
Exterior
Length: Approx. 184-188 inches (varies by model year and trim)
Width: Approx. 69.1 inches
Height: Approx. 55.5-56.3 inches
Weights
Curb Weight: Approx. 3000-3400 lbs (varies by engine and options)
Wheelbase: Approx. 105.7 inches
Safety Features
Ratings
NHTSA Rating Driver Front Impact: Not rated or generally considered poor by modern standards. Safety was evolving in this period.
Active Features
ABS: Available on higher trims and optional
Passive Features
Airbags: Driver-side airbag standard on most models from mid-90s, passenger airbag optional or standard on later models.
Seatbelts: Front and rear seat belts, pre-tensioners on front belts on some models.
Technology Features
Infotainment
Audio System: AM/FM stereo with cassette player standard, CD player optional on later models. Basic speaker configurations.
Driver Assistance
Cruise Control: Standard or optional depending on trim level.
Connectivity
Connectivity Features: None by modern standards. Analog systems.
Maintenance
Service Intervals
Oil Change Interval: Every 3,750 - 7,500 miles or 6-12 months (dependent on oil type and driving conditions, refer to manual)
Engine Coolant Flush: Every 30,000 miles or 2 years
Timing Belt Replacement: Every 60,000 miles or 5 years (CRITICAL for 4G63/6A12 engines to prevent catastrophic damage)
Fluid Specifications
Engine Oil Type: API SG/SH, SAE 5W-30 or 10W-30 (refer to manual for specific viscosity based on temperature)
Brake Fluid Type: DOT 3
Power Steering Fluid: ATF Dexron II or equivalent
Known Issues
Engine: Timing belt failure (if not replaced on schedule), oil leaks (valve cover gasket, oil pan gasket), occasional head gasket issues (especially on higher mileage V6).
Transmission: Automatic transmission harsh shifting or failure, manual transmission clutch wear.
Electrical: Window regulator failures, power lock actuator issues, dashboard warning lights, alternator failure.
Suspension And Brakes: Worn ball joints and tie rod ends, brake pad and rotor wear, ABS sensor issues.
Fluid Capacities
Engine Oil Capacity: Approx. 4.5 - 5.5 quarts (with filter, varies by engine)
Coolant Capacity: Approx. 7.5 - 8.5 quarts
Automatic Transmission Fluid Capacity: Approx. 7.5 - 9 quarts (drain and fill, total capacity higher)
Vehicle History
Brand Heritage
Manufacturer Origin: Japan
Model Evolution
Generation: Fifth Generation (1992-1998)
Design Influence: Featured a more aerodynamic and flowing design compared to its predecessor. Styling influenced by European sedans of the era.
Production
Production Locations: Japan (primarily)
Sales Trend Notes: Competed in a popular segment but faced strong competition, leading to moderate sales figures.
Awards & Recognition
Recognitions
Period Awards: Generally well-regarded for its styling and value in its class during the 1990s, but did not typically win major segment awards like some competitors.
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