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1991 Mitsubushi GTO 3000GT Service Repair Manual

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$133.00
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🏷️ Basic Information Identification Make: Mitsubishi Model: GTO / 3000GT Year: 1991 Codes Chassis Code: Z16A (for AWD Twin Turbo) Engine Code: 6G72 (DOHC Twin Turbo V6) 👋 Introduction Market Position Positioning: High-performance Japanese sports car, often competing with European exotics. Competitive Analysis Competitors: Dodge Stealth (rebadged GTO), Nissan 300ZX, Toyota Supra, Mazda RX-7. Key Features Features: Advanced all-wheel drive (AWD) system, active aerodynamics (on Twin Turbo), electronically controlled suspension (ECS), powerful V6 engine. Manual Purpose Purpose: To provide comprehensive repair, maintenance, and diagnostic information for the 1991 Mitsubishi GTO/3000GT, mirroring factory service manuals. Manual Benefits Benefits: Enables DIY repairs, cost savings, detailed understanding of vehicle systems, supports restoration projects. 📋 Manual Details Coverage Areas Primary Coverage: Complete repair and service for all 1991 Mitsubishi GTO/3000GT models and engines. Included Models: All models and engine variants of the 1991 Mitsubishi GTO/3000GT. Page Count Total Pages: Over 3000 pages Manual Type Type: Service Repair Manual / Workshop Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Engine overhaul and rebuilding, engine performance tuning, firing orders, serpentine belt routings with diagrams, timing belt service procedures. Brakes: Brake system diagnostics, repair procedures, and specifications. Suspension Steering: Front-end alignment procedures and specifications, suspension system service, U-joint and CV-joint service procedures. Electrical Electronics: Complete wiring diagrams, computer diagnostic trouble tree charts, computer diagnostic codes. Powertrain: Transmission removal and installation, in-car transmission servicing. Body Chassis: Sunroof service. HVAC: Air conditioning service and capacities. Procedures Included Maintenance: Factory maintenance schedules and charts, general repair procedures, driving concerns. Troubleshooting: Trouble codes, troubleshooting and diagnostics, computer diagnostic trouble tree charts. Rebuilding: Engine overhaul and rebuilding. Technical Depth Depth: Comprehensive, covering every detail for professional technicians and DIY enthusiasts. 📊 Manual Specifications File Format File Type: PDF Compatibility: All versions of Windows & Mac Requirements: Adobe PDF Reader Print Quality Printability: All pages are printable Zoom Capability: Allows zooming for detailed parts viewing Binding Type Binding: Digital (PDF download) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Family: 6G7 Series V6 Displacement: 3.0 Liters (2972 cc) Configuration: 60-degree V6 Aspiration: Naturally Aspirated and Twin-Turbocharged Performance Horsepower Na: Approx. 220 hp @ 6000 rpm (Varies by market/specific model) Torque Na: Approx. 200 lb-ft @ 4500 rpm (Varies by market/specific model) Horsepower Tt: Approx. 300 hp @ 6000 rpm (Varies by market/specific model) Torque Tt: Approx. 300 lb-ft @ 3500 rpm (Varies by market/specific model) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (Premium Recommended/Required) Ignition Ignition System: Distributorless Ignition System (DIS) or Distributor-based Ignition (depending on specific market/model variation). Timing Timing Belt Type: Belt-driven dual overhead camshafts (DOHC) 🔧 Transmission Standard Transmission Type Na: 5-speed Manual Optional Transmission Type Tt: 4-speed Automatic with Sportronic Features AWD System: Available All-Wheel Drive (AWD) with viscous coupling center differential on Twin Turbo models. Fluid Specifications Manual Transmission Fluid: API GL-4 or GL-5 Gear Oil, SAE 75W-90 (Consult manual for exact specifications) Automatic Transmission Fluid: Mopar ATF+3 (or equivalent Dexron III/Mercon compatible fluid, consult manual for exact specifications) 📐 Dimensions Exterior Length: Approx. 4,690 mm (184.6 in) Width: Approx. 1,835 mm (72.2 in) Height: Approx. 1,295 mm (51.0 in) Wheelbase: Approx. 2,450 mm (96.5 in) Weights Curb Weight Na: Approx. 1,510 kg (3,329 lbs) (Varies by model) Curb Weight Tt: Approx. 1,660 kg (3,660 lbs) (Varies by model) 🛡️ Safety Features Ratings Safety Ratings: No comprehensive NHTSA/IIHS ratings readily available for the 1991 model year in a readily digestible format. However, it was designed as a premium sports coupe. Active Features Active Safety: ABS (Anti-lock Braking System) often standard on higher trims/Twin Turbo models. Passive Features Passive Safety: Driver and passenger airbags (may be optional on some early models), reinforced passenger cell, crumple zones. 💡 Technology Features Infotainment Audio System: Factory premium audio systems often included cassette tape players and radio, with options for CD changers on some models. Speaker configurations varied. Driver Assistance Active Aero: Active Aerodynamic System (variable front lip spoiler and rear wing) on Twin Turbo models. Ecs: Electronic Controlled Suspension (ECS) offering adjustable damping modes. Connectivity Connectivity Features: Limited by era; primarily focused on vehicle operation rather than external connectivity. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-5,000 miles or 3-6 months (synthetic oil may extend this interval; consult manual). Timing Belt Replacement Interval: 60,000 miles or 5 years (critical component; failure can cause severe engine damage). Coolant Flush Interval: Every 2-3 years or 30,000 miles. Fluid Specifications Engine Oil Spec: SAE 10W-30 or 10W-40 API SG or higher (consult manual for precise specification and viscosity based on climate). Coolant Type: Ethylene glycol-based antifreeze (e.g., Mitsubishi DiaQueen Super Long Life Coolant or equivalent). Brake Fluid Type: DOT 3 or DOT 4 brake fluid. Known Issues Common Problems: Timing belt tensioner failure, ECS system issues, alternator problems, catalytic...
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1991 Mitsubushi GTO 3000GT Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
GTO / 3000GT
Year:
1991
Codes
Chassis Code:
Z16A (for AWD Twin Turbo)
Engine Code:
6G72 (DOHC Twin Turbo V6)
👋 Introduction
Market Position
Positioning:
High-performance Japanese sports car, often competing with European exotics.
Competitive Analysis
Competitors:
Dodge Stealth (rebadged GTO), Nissan 300ZX, Toyota Supra, Mazda RX-7.
Key Features
Features:
Advanced all-wheel drive (AWD) system, active aerodynamics (on Twin Turbo), electronically controlled suspension (ECS), powerful V6 engine.
Manual Purpose
Purpose:
To provide comprehensive repair, maintenance, and diagnostic information for the 1991 Mitsubishi GTO/3000GT, mirroring factory service manuals.
Manual Benefits
Benefits:
Enables DIY repairs, cost savings, detailed understanding of vehicle systems, supports restoration projects.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete repair and service for all 1991 Mitsubishi GTO/3000GT models and engines.
Included Models:
All models and engine variants of the 1991 Mitsubishi GTO/3000GT.
Page Count
Total Pages:
Over 3000 pages
Manual Type
Type:
Service Repair Manual / Workshop Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Engine overhaul and rebuilding, engine performance tuning, firing orders, serpentine belt routings with diagrams, timing belt service procedures.
Brakes:
Brake system diagnostics, repair procedures, and specifications.
Suspension Steering:
Front-end alignment procedures and specifications, suspension system service, U-joint and CV-joint service procedures.
Electrical Electronics:
Complete wiring diagrams, computer diagnostic trouble tree charts, computer diagnostic codes.
Powertrain:
Transmission removal and installation, in-car transmission servicing.
Body Chassis:
Sunroof service.
HVAC:
Air conditioning service and capacities.
Procedures Included
Maintenance:
Factory maintenance schedules and charts, general repair procedures, driving concerns.
Troubleshooting:
Trouble codes, troubleshooting and diagnostics, computer diagnostic trouble tree charts.
Rebuilding:
Engine overhaul and rebuilding.
Technical Depth
Depth:
Comprehensive, covering every detail for professional technicians and DIY enthusiasts.
📊 Manual Specifications
File Format
File Type:
PDF
Compatibility:
All versions of Windows & Mac
Requirements:
Adobe PDF Reader
Print Quality
Printability:
All pages are printable
Zoom Capability:
Allows zooming for detailed parts viewing
Binding Type
Binding:
Digital (PDF download)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Family:
6G7 Series V6
Displacement:
3.0 Liters (2972 cc)
Configuration:
60-degree V6
Aspiration:
Naturally Aspirated and Twin-Turbocharged
Performance
Horsepower Na:
Approx. 220 hp @ 6000 rpm (Varies by market/specific model)
Torque Na:
Approx. 200 lb-ft @ 4500 rpm (Varies by market/specific model)
Horsepower Tt:
Approx. 300 hp @ 6000 rpm (Varies by market/specific model)
Torque Tt:
Approx. 300 lb-ft @ 3500 rpm (Varies by market/specific model)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline (Premium Recommended/Required)
Ignition
Ignition System:
Distributorless Ignition System (DIS) or Distributor-based Ignition (depending on specific market/model variation).
Timing
Timing Belt Type:
Belt-driven dual overhead camshafts (DOHC)
🔧 Transmission
Standard
Transmission Type Na:
5-speed Manual
Optional
Transmission Type Tt:
4-speed Automatic with Sportronic
Features
AWD System:
Available All-Wheel Drive (AWD) with viscous coupling center differential on Twin Turbo models.
Fluid Specifications
Manual Transmission Fluid:
API GL-4 or GL-5 Gear Oil, SAE 75W-90 (Consult manual for exact specifications)
Automatic Transmission Fluid:
Mopar ATF+3 (or equivalent Dexron III/Mercon compatible fluid, consult manual for exact specifications)
📐 Dimensions
Exterior
Length:
Approx. 4,690 mm (184.6 in)
Width:
Approx. 1,835 mm (72.2 in)
Height:
Approx. 1,295 mm (51.0 in)
Wheelbase:
Approx. 2,450 mm (96.5 in)
Weights
Curb Weight Na:
Approx. 1,510 kg (3,329 lbs) (Varies by model)
Curb Weight Tt:
Approx. 1,660 kg (3,660 lbs) (Varies by model)
🛡️ Safety Features
Ratings
Safety Ratings:
No comprehensive NHTSA/IIHS ratings readily available for the 1991 model year in a readily digestible format. However, it was designed as a premium sports coupe.
Active Features
Active Safety:
ABS (Anti-lock Braking System) often standard on higher trims/Twin Turbo models.
Passive Features
Passive Safety:
Driver and passenger airbags (may be optional on some early models), reinforced passenger cell, crumple zones.
💡 Technology Features
Infotainment
Audio System:
Factory premium audio systems often included cassette tape players and radio, with options for CD changers on some models. Speaker configurations varied.
Driver Assistance
Active Aero:
Active Aerodynamic System (variable front lip spoiler and rear wing) on Twin Turbo models.
Ecs:
Electronic Controlled Suspension (ECS) offering adjustable damping modes.
Connectivity
Connectivity Features:
Limited by era; primarily focused on vehicle operation rather than external connectivity.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles or 3-6 months (synthetic oil may extend this interval; consult manual).
Timing Belt Replacement Interval:
60,000 miles or 5 years (critical component; failure can cause severe engine damage).
Coolant Flush Interval:
Every 2-3 years or 30,000 miles.
Fluid Specifications
Engine Oil Spec:
SAE 10W-30 or 10W-40 API SG or higher (consult manual for precise specification and viscosity based on climate).
Coolant Type:
Ethylene glycol-based antifreeze (e.g., Mitsubishi DiaQueen Super Long Life Coolant or equivalent).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Known Issues
Common Problems:
Timing belt tensioner failure, ECS system issues, alternator problems, catalytic converter failure, exhaust manifold cracks (on Twin Turbo), clutch wear, transmission synchromesh issues.
Torque Specifications
Torque Spec Availability:
Complete torque specifications for all major components are included in the manual.
📚 Vehicle History
Brand Heritage
Brand Focus:
Mitsubishi Motors Corporation (MMC) has a history of producing diverse vehicles, with a notable presence in rally racing which influenced performance models like the GTO.
Model Evolution
Model Introduction:
The GTO (and its North American counterpart, the 3000GT) debuted in 1990 for the 1991 model year, designed as a flagship sports coupe.
Generations:
First Generation (1990/1991-1999). The 1991 model is the inaugural year.
Production
Production Plant:
Mizushima Plant, Okayama, Japan.
🏆 Awards & Recognition
Recognitions
Automotive Journalism Awards:
Consistently praised by automotive journalists for its performance, technology, and styling upon release. Often featured in 'best sports car' lists of its era.
Ratings
Performance Magazine Ratings:
High ratings for acceleration, handling, and braking in contemporary reviews.
Certifications
Manufacturer Certification:
This manual is the same type provided to official Mitsubishi service centers.
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