Basic Information Identification Make: Mitsubishi Model: Lancer Evolution I Model Code: CD9A Generation: First Generation (Evo I) Production Years: 1992-1994 Introduction Market Position Market Position: Iconic rally homologation special, performance-oriented sedan. Competitive Analysis Competitive Analysis: Competed against rally legends and performance cars of its era, including Subaru Impreza WRX STI and Ford Escort RS Cosworth. Key Features Key Features: Advanced All-Wheel Drive with Active Yaw Control (AYC), turbocharged 4G63 engine, aggressive aerodynamic styling, rally-bred chassis. Manual Details Coverage Coverage Areas: Complete mechanical and electrical systems, bodywork, trim, and accessories. Pages Page Count: Estimated 1000+ pages (typical for comprehensive workshop manuals) Type Manual Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Searchability Searchable Text: Yes, the PDF format allows for keyword searching of technical terms and procedures. Manual Coverage Systems Systems Covered: Engine (4G63), Drivetrain (AWD, AYC), Transmission, Suspension, Steering, Brakes, Fuel System, Cooling System, Exhaust System, Electrical System, HVAC, Body Panels, Interior Trim. Procedures Procedures Included: Routine Maintenance, Troubleshooting, Diagnostic Procedures, Component Removal and Installation, Engine Rebuilding, Transmission Overhaul, Brake System Repair, Electrical Circuit Diagnosis, Body Repair, Alignment Specifications. Depth Technical Depth: Comprehensive, suitable for professional technicians and advanced DIY enthusiasts. Covers detailed specifications, torque values, and step-by-step repair instructions. Diagnostics Diagnostic Tools Covered: Basic diagnostic procedures, OBD-I scanner procedures (if applicable to specific models/regions), multimeter use for electrical testing. Repair Procedures Engine Rebuild Details: Complete engine disassembly, inspection, component replacement, and reassembly instructions for the 4G63 engine. Suspension Component Replacement: Detailed instructions for replacing struts, springs, control arms, bushings, and related suspension components. Electrical System Wiring Diagrams Included: Comprehensive electrical schematics for all major systems. Bodywork Body Repair Procedures: Information on panel replacement, rust repair, dent removal, and body alignment. Manual Specifications File File Format: PDF (Searchable Text) Quality Print Quality: High-resolution scans, clear diagrams and text. Binding Binding Type: N/A (Digital Download) Paper Paper Type: N/A (Digital Download) Engine Specifications Primary Engine Engine Code: 4G63 Engine Type: Inline-4, DOHC, 16-valve, Turbocharged Displacement: 2.0 Liters (1997cc) Performance Horsepower: 244 hp @ 6000 rpm Torque: 255 lb-ft @ 3000 rpm Fuel System Fuel System: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Premium Gasoline (91 Octane Recommended) Cooling System Coolant Capacity: Approximately 7.0 Liters (14.8 Pints) Lubrication Oil Capacity: Approximately 4.5 Liters (4.8 US Quarts) with filter change Recommended Oil Viscosity: 10W-30 or 5W-30 (API SG or higher) Ignition System Ignition System Type: Distributorless Ignition System (DIS) Transmission Standard Transmission Type: 5-Speed Manual Features Drivetrain: All-Wheel Drive (AWD) with Active Yaw Control (AYC) Fluid Specs Manual Transmission Fluid Type: API GL-4 (75W-90 or 75W-80) Transfer Case Transfer Case Fluid Type: API GL-4 (75W-90) Differential Front Differential Fluid Type: API GL-5 (75W-90) Rear Differential Fluid Type: API GL-5 (75W-90) (Limited Slip Differential compatible) Dimensions Exterior Length: 4310 mm (169.7 in) Width: 1770 mm (69.7 in) Height: 1405 mm (55.3 in) Wheelbase: 2600 mm (102.4 in) Weights Curb Weight: Approximately 1270 kg (2800 lbs) Gross Vehicle Weight Rating: Not specified, consult manual for specific limits. Cargo Trunk Volume: Not specified, typically small for performance sedans. Safety Features Ratings Crash Test Ratings: Limited official ratings for this era; designed to Group A WRC homologation standards. Active Features Active Features: All-Wheel Drive (AWD), Active Yaw Control (AYC), Anti-lock Braking System (ABS). Passive Features Passive Features: Front Airbags (driver and passenger), Seatbelt pretensioners, Reinforced chassis construction. Brakes Front Brakes: Ventilated Discs (2-piston calipers) Rear Brakes: Solid Discs (1-piston calipers) Wheels Tires Standard Wheel Size: 15 x 6.0 inches Standard Tire Size: 205/60R15 Wheel Bolt Pattern: 5x114.3mm Technology Features Infotainment Infotainment System: Basic AM/FM Radio with Cassette Player (optional CD player available on some trims). Driver Assistance Driver Assistance Features: Active Yaw Control (AYC), ABS. Connectivity Connectivity Options: None (no Bluetooth, USB, or other modern connectivity features). Performance Monitoring Gauge Cluster: Comprehensive analog gauges including tachometer, speedometer, boost gauge, oil pressure, coolant temperature, and fuel level. Maintenance Service Intervals Oil Change Interval: Every 3,000-5,000 miles (5,000-8,000 km) or 6 months, whichever comes first (severe use recommended). Air Filter Replacement Interval: Every 15,000 miles (24,000 km) or annually. Spark Plug Replacement Interval: Every 30,000 miles (48,000 km) (NGK BKR7E-11 recommended). Timing Belt Replacement Interval: Every 60,000 miles (96,000 km) or 4-5 years, whichever comes first. Fluid Specifications Brake Fluid Type: DOT 3 or DOT 4 Power Steering Fluid Type: Dexron III ATF or equivalent Coolant Type: Ethylene Glycol based, typically a 50/50 mix with distilled water. Known Issues Common Issues: Timing belt failure, turbocharger wear, AYC system sensor issues, clutch wear, rust in wheel arches and sills, suspension component wear. Troubleshooting Guide Availability: Comprehensive troubleshooting sections within the manual. Vehicle History Brand Heritage Brand Heritage: Mitsubishi Motors Corporation, known for automotive engineering and rallying. Model Evolution Model Evolution: The first iteration of the Lancer Evolution, developed to homologate the Lancer for World Rally Championship (WRC)...