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Mitsubishi Lancer Evolution 6 1999-2001 Manual (Evo-VI)

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution VI (Evo-VI) Production Years: 1999-2001 Codes Chassis Codes: CP9A 👋 Introduction Market Position Vehicle Segment: Performance Compact Sedan / Rally Homologation Special Competitive Analysis Key Competitors: Subaru Impreza WRX STI, Ford Focus RS, Peugeot 206 WRC (in rally context), other high-performance AWD vehicles of the era Key Features Vehicle Selling Points: Advanced Active Center Differential (ACD), Active Yaw Control (AYC), turbocharged 4G63 engine, rally-derived technology, aggressive styling, homologation special status 📋 Manual Details Coverage Areas Manual Type: Factory Service Repair Workshop Manual Language: English Format: PDF Download Page Count Estimated Page Count: Extensive (typically 1000+ pages for FSMs of this era) 📖 Manual Coverage Systems Covered Powertrain: Engine Mechanical, Cooling System, Starting System, Ignition System, Emission Controls, Engine Controls, Transmission (Manual & possibly Automatic variations), Transaxle, Exhaust System, Fuel System Chassis: Suspension, Driveline (including ACD & AYC if applicable), Brakes, Steering Electrical: Instrumentation & Warning Systems, Battery & Charging System, Audio Systems, Lighting, Electrical (Wiring Diagrams, ECUs, sensors, actuators) Body: Body Interior & Exterior, HVAC (Heating, Ventilation, and Air Conditioning) Procedures Included Maintenance: Scheduled Maintenance, Tune-up Procedures, Fluid Changes, Filter Replacements Repair: Complete Disassembly and Reassembly, Component Overhaul, Component Replacement, Troubleshooting and Diagnosis Technical Depth: In-depth diagnostic procedures, detailed repair instructions, exploded views, wiring diagrams, torque specifications, clearances, component testing 📊 Manual Specifications File Format File Type: PDF Reader Requirement: PDF Reader (e.g., Adobe Acrobat Reader) Print Quality Printability: All pages printable Binding Type Binding: Digital (printable pages) Paper Type Paper Type: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Code: 4G63T Engine Type: 2.0L Inline-4 DOHC 16-Valve Intercooled Turbocharged Performance Horsepower: 276 hp (206 kW) @ 6500 rpm (JDM/European spec, often underestimated) Torque: 275 lb-ft (373 Nm) @ 3000 rpm (JDM/European spec) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) with Electronic Throttle Control Fuel Type: Unleaded Premium Gasoline (91+ Octane recommended) 🔧 Transmission Standard Transmission Type: 5-speed Manual Transaxle Optional Optional Transmission: Not typically offered on Evo VI, focus was on manual for performance Features Driveline Features: Advanced All-Wheel Drive (AWD) system with Active Center Differential (ACD) and Active Yaw Control (AYC - optional/standard depending on trim) 📐 Dimensions Exterior Length: Approx. 4350 mm (171.3 in) Width: Approx. 1770 mm (69.7 in) Height: Approx. 1415 mm (55.7 in) Weights Curb Weight: Approx. 1260 kg (2778 lbs) Wheelbase: Approx. 2600 mm (102.4 in) 🛡️ Safety Features Ratings Crash Test Data: Limited official crash test data for this era and homologation model in many markets, but built to withstand rally conditions. Active Features Active Safety Systems: ABS with EBD (Electronic Brakeforce Distribution), AYC (Active Yaw Control), ACD (Active Center Differential) Passive Features Passive Safety Features: Front Airbags, Seatbelt Pretensioners, Reinforced Body Structure 💡 Technology Features Infotainment Audio System: Factory AM/FM CD player or cassette deck with basic speaker system. Aftermarket upgrades are common. Driver Assistance Traction Control: While lacking modern electronic stability control (ESC), the AWD system with ACD and AYC provides advanced traction management for its era. Connectivity Connectivity Features: Limited to basic auxiliary inputs for aftermarket audio systems if present. No integrated Bluetooth or USB from factory. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000-7,500 km (3,000-5,000 miles) or 6 months, whichever comes first, especially with spirited driving. Refer to manual for specifics. Timing Belt Interval: Typically 80,000-100,000 km (50,000-60,000 miles) or 5-7 years. Critical due to interference engine. Fluid Specifications Engine Oil Type: Synthetic SAE 5W-30 or 5W-40 (API SG/SH/SJ or higher rating). Refer to manual for exact specification. Coolant Type: Ethylene Glycol-based coolant, typically a pink/red Asian formula. 50/50 mix with distilled water. Refer to manual for exact type and capacity. Transmission Fluid Type: GL-4 or GL-5 rated manual transmission fluid (specific viscosity depends on climate, e.g., 75W-90). Refer to manual for exact specification. Differential Fluid Type: API GL-5 rated gear oil (specific viscosity depends on climate, e.g., 75W-90). Refer to manual for exact specification. Acd/Ayc Fluid Type: Specific automatic transmission fluid (ATF) or specialized ACD/AYC fluid. Refer to manual for exact specification and change interval. Known Issues Common Wear Items: Clutch wear, turbocharger seals, engine mounts, suspension bushings, ACD/AYC pump failure, exhaust manifold cracking (on early 4G63T variants). Performance Related Concerns: Overheating under sustained high load (requiring intercooler and radiator upgrades), spark plug fouling, injector clogging if maintenance is neglected. 📚 Vehicle History Brand Heritage Motorsport Roots: Mitsubishi has a deep heritage in rallying, with the Lancer Evolution series being a direct result of WRC homologation requirements. Model Evolution Evolution Series Context: The Evo VI built upon the successful Evo IV and V, featuring improved aerodynamics, suspension, engine cooling, and powertrain enhancements, including the iconic 'Tommi Mäkinen Edition' which celebrated rally driver Tommi Mäkinen's championship wins. Production Manufacturing Location: Japan 🏆 Awards & Recognition Recognitions Motorsport Awards: The Lancer Evolution platform, heavily influenced by...
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Mitsubishi Lancer Evolution 6 1999-2001 Manual (Evo-VI)
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer Evolution VI (Evo-VI)
Production Years:
1999-2001
Codes
Chassis Codes:
CP9A
👋 Introduction
Market Position
Vehicle Segment:
Performance Compact Sedan / Rally Homologation Special
Competitive Analysis
Key Competitors:
Subaru Impreza WRX STI, Ford Focus RS, Peugeot 206 WRC (in rally context), other high-performance AWD vehicles of the era
Key Features
Vehicle Selling Points:
Advanced Active Center Differential (ACD), Active Yaw Control (AYC), turbocharged 4G63 engine, rally-derived technology, aggressive styling, homologation special status
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service Repair Workshop Manual
Language:
English
Format:
PDF Download
Page Count
Estimated Page Count:
Extensive (typically 1000+ pages for FSMs of this era)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine Mechanical, Cooling System, Starting System, Ignition System, Emission Controls, Engine Controls, Transmission (Manual & possibly Automatic variations), Transaxle, Exhaust System, Fuel System
Chassis:
Suspension, Driveline (including ACD & AYC if applicable), Brakes, Steering
Electrical:
Instrumentation & Warning Systems, Battery & Charging System, Audio Systems, Lighting, Electrical (Wiring Diagrams, ECUs, sensors, actuators)
Body:
Body Interior & Exterior, HVAC (Heating, Ventilation, and Air Conditioning)
Procedures Included
Maintenance:
Scheduled Maintenance, Tune-up Procedures, Fluid Changes, Filter Replacements
Repair:
Complete Disassembly and Reassembly, Component Overhaul, Component Replacement, Troubleshooting and Diagnosis
Technical Depth:
In-depth diagnostic procedures, detailed repair instructions, exploded views, wiring diagrams, torque specifications, clearances, component testing
📊 Manual Specifications
File Format
File Type:
PDF
Reader Requirement:
PDF Reader (e.g., Adobe Acrobat Reader)
Print Quality
Printability:
All pages printable
Binding Type
Binding:
Digital (printable pages)
Paper Type
Paper Type:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
4G63T
Engine Type:
2.0L Inline-4 DOHC 16-Valve Intercooled Turbocharged
Performance
Horsepower:
276 hp (206 kW) @ 6500 rpm (JDM/European spec, often underestimated)
Torque:
275 lb-ft (373 Nm) @ 3000 rpm (JDM/European spec)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI) with Electronic Throttle Control
Fuel Type:
Unleaded Premium Gasoline (91+ Octane recommended)
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transaxle
Optional
Optional Transmission:
Not typically offered on Evo VI, focus was on manual for performance
Features
Driveline Features:
Advanced All-Wheel Drive (AWD) system with Active Center Differential (ACD) and Active Yaw Control (AYC - optional/standard depending on trim)
📐 Dimensions
Exterior
Length:
Approx. 4350 mm (171.3 in)
Width:
Approx. 1770 mm (69.7 in)
Height:
Approx. 1415 mm (55.7 in)
Weights
Curb Weight:
Approx. 1260 kg (2778 lbs)
Wheelbase:
Approx. 2600 mm (102.4 in)
🛡️ Safety Features
Ratings
Crash Test Data:
Limited official crash test data for this era and homologation model in many markets, but built to withstand rally conditions.
Active Features
Active Safety Systems:
ABS with EBD (Electronic Brakeforce Distribution), AYC (Active Yaw Control), ACD (Active Center Differential)
Passive Features
Passive Safety Features:
Front Airbags, Seatbelt Pretensioners, Reinforced Body Structure
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM CD player or cassette deck with basic speaker system. Aftermarket upgrades are common.
Driver Assistance
Traction Control:
While lacking modern electronic stability control (ESC), the AWD system with ACD and AYC provides advanced traction management for its era.
Connectivity
Connectivity Features:
Limited to basic auxiliary inputs for aftermarket audio systems if present. No integrated Bluetooth or USB from factory.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000-7,500 km (3,000-5,000 miles) or 6 months, whichever comes first, especially with spirited driving. Refer to manual for specifics.
Timing Belt Interval:
Typically 80,000-100,000 km (50,000-60,000 miles) or 5-7 years. Critical due to interference engine.
Fluid Specifications
Engine Oil Type:
Synthetic SAE 5W-30 or 5W-40 (API SG/SH/SJ or higher rating). Refer to manual for exact specification.
Coolant Type:
Ethylene Glycol-based coolant, typically a pink/red Asian formula. 50/50 mix with distilled water. Refer to manual for exact type and capacity.
Transmission Fluid Type:
GL-4 or GL-5 rated manual transmission fluid (specific viscosity depends on climate, e.g., 75W-90). Refer to manual for exact specification.
Differential Fluid Type:
API GL-5 rated gear oil (specific viscosity depends on climate, e.g., 75W-90). Refer to manual for exact specification.
Acd/Ayc Fluid Type:
Specific automatic transmission fluid (ATF) or specialized ACD/AYC fluid. Refer to manual for exact specification and change interval.
Known Issues
Common Wear Items:
Clutch wear, turbocharger seals, engine mounts, suspension bushings, ACD/AYC pump failure, exhaust manifold cracking (on early 4G63T variants).
Performance Related Concerns:
Overheating under sustained high load (requiring intercooler and radiator upgrades), spark plug fouling, injector clogging if maintenance is neglected.
📚 Vehicle History
Brand Heritage
Motorsport Roots:
Mitsubishi has a deep heritage in rallying, with the Lancer Evolution series being a direct result of WRC homologation requirements.
Model Evolution
Evolution Series Context:
The Evo VI built upon the successful Evo IV and V, featuring improved aerodynamics, suspension, engine cooling, and powertrain enhancements, including the iconic 'Tommi Mäkinen Edition' which celebrated rally driver Tommi Mäkinen's championship wins.
Production
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Motorsport Awards:
The Lancer Evolution platform, heavily influenced by rally success, is a highly recognized performance vehicle. The Evo VI specifically is lauded for its rally homologation status and direct lineage to Tommi Mäkinen's championship cars.
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