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Mitsubishi Lancer Evolution 9 2005-2007 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution IX Generation: CT9A Model Years: 2005, 2006, 2007 Codes Chassis Code: CT9A 👋 Introduction Market Position Positioning: High-performance rally-bred homologation special, positioned as a driver's car for enthusiasts and track use. Competitive Analysis Competitors: Subaru Impreza WRX STI, Mitsubishi Lancer Evolution (previous generations), Ford Focus RS, Volkswagen Golf R. Key Features Aerodynamics: Aggressive body kit including front/rear spoilers, side skirts, vortex generators, and a prominent rear wing for enhanced downforce. Handling: Advanced Super AYC and ACD systems, Bilstein suspension, Brembo brakes, and Ralliart tuning for exceptional grip and agility. Engine: Iconic 4G63T MIVEC turbocharged engine known for its robust build and tuning potential. 📋 Manual Details Coverage Areas Primary Coverage: North America, Japan, Europe (specific market variants may differ) Page Count Estimated Page Count: Approximately 1500-2000 pages (typical for comprehensive factory service manuals) Manual Type Type: Factory Service and Repair Manual Language Language: English Format Format: PDF (Digital Download) 📖 Manual Coverage Systems Covered Engine: 4G63T (2.0L DOHC MIVEC Turbocharged) Engine Management: ECU diagnosis, fuel injection, ignition system, sensors, actuators, emissions control Transmission: 6-speed manual (Getrag 474) and 5-speed automatic (optional) Drivetrain: All-Wheel Drive (Super Active Yaw Control - AYC, Active Center Differential - ACD) Suspension: Front MacPherson struts, Rear multi-link independent suspension, Bilstein dampers, Eibach springs (specific to Evo IX GSR/MR) Brakes: Front Brembo 4-piston calipers, Rear Brembo 2-piston calipers, vented discs, ABS, EBD Steering: Hydraulic power-assisted rack and pinion Cooling System: Radiator, intercooler, oil cooler, fan control Fuel System: High-flow fuel pump, injectors, fuel pressure regulator Exhaust System: Turbocharger, catalytic converter, muffler Electrical System: Battery, alternator, starter, fuse box, relays, lighting, power accessories Body And Chassis: Body panels, frame, doors, windows, interior trim Safety Systems: Airbags, seat belts, SRS system Procedures Included Maintenance: Oil change, filter replacement, spark plug inspection/replacement, fluid checks and changes, belt inspection/replacement Troubleshooting: Diagnostic trouble codes (DTCs), symptom-based diagnosis, electrical schematics interpretation Repair: Engine overhaul, transmission rebuild, suspension component replacement, brake caliper/rotor service, turbocharger service, differential service Diagnostics: ECU scanning, sensor testing, actuator testing, live data analysis Wiring: Complete wiring diagrams for all vehicle systems Technical Depth Depth: Comprehensive: Covers basic maintenance to full engine/transmission rebuilds, including advanced diagnostics and component-level repair. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution, suitable for printing individual pages or sections. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: 4G63T Displacement: 2.0 Liters (1997 cc) Configuration: Inline-4, DOHC, 16-valve with MIVEC (Mitsubishi Innovative Valve timing Electronic Control) and Turbocharged Bore X Stroke: 85.0 mm x 88.0 mm Compression Ratio: 8.8:1 Performance Horsepower: 286 hp (213 kW) @ 6500 rpm (JDM/European spec), 276 hp (206 kW) @ 6500 rpm (USDM spec) Torque: 289 lb-ft (392 Nm) @ 3500 rpm (JDM/European spec), 286 lb-ft (388 Nm) @ 3500 rpm (USDM spec) Fuel System Injection Type: Sequential Multi-Point Fuel Injection (MPI) Fuel Type: Premium Unleaded Gasoline (91 octane or higher recommended) Engine Management Engine Control Unit: Bosch Motronic or similar ECU with advanced diagnostic capabilities. 🔧 Transmission Standard Type: 6-speed Manual (Getrag 474) Optional Type: 5-speed Automatic (available on some markets/trims) Features Clutch Type: Hydraulic, twin-plate dry clutch (standard manual) Gear Ratios: Specific ratios for each gear, differential ratios covered in manual. Fluid Specifications Manual Transmission Fluid: API GL-4 or GL-5, Viscosity SAE 75W-90. Consult manual for specific Mitsubishi recommendation (e.g., DiaQueen Super Multi Gear Oil). Automatic Transmission Fluid: Refer to manual for specific ATF type (e.g., DiaQueen SP-III). 📐 Dimensions Exterior Length: Approx. 4,490 mm (176.8 in) Width: Approx. 1,770 mm (69.7 in) Height: Approx. 1,415 mm (55.7 in) Wheelbase: Approx. 2,630 mm (103.5 in) Weights Curb Weight: Approx. 1,450 - 1,500 kg (3,197 - 3,307 lbs), depending on trim and options. Gross Vehicle Weight Rating: Refer to vehicle placard or manual. 🛡️ Safety Features Ratings NHTSA Ratings: Frontal crash: 4/5 stars. Side crash: 5/5 stars. Side impact: 4/5 stars. Refer to specific year/market for official ratings. Active Features Traction Control: Active Traction Control (ATC) Stability Control: Electronic Stability Control (ESC) often integrated with ACD/AYC. Braking Assistance: Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), Brake Assist (BA). Passive Features Airbags: Front airbags, side airbags (often standard on GSR/MR). Seat Belts: 3-point front seat belts with pretensioners, 3-point rear seat belts. 💡 Technology Features Infotainment Audio System: Factory premium audio system, often Rockford Fosgate in higher trims, with CD player and AM/FM radio. Optional navigation system may be present. Driver Assistance Ayc Acd: Super Active Yaw Control (S-AYC) and Active Center Differential (ACD) are key technologies for advanced torque vectoring and all-wheel-drive management, with adjustable settings. Connectivity Aux Input: Auxiliary audio input jack may be present on later models or aftermarket units. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 3,000-5,000 miles or...
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Mitsubishi Lancer Evolution 9 2005-2007 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer Evolution IX
Generation:
CT9A
Model Years:
2005, 2006, 2007
Codes
Chassis Code:
CT9A
👋 Introduction
Market Position
Positioning:
High-performance rally-bred homologation special, positioned as a driver's car for enthusiasts and track use.
Competitive Analysis
Competitors:
Subaru Impreza WRX STI, Mitsubishi Lancer Evolution (previous generations), Ford Focus RS, Volkswagen Golf R.
Key Features
Aerodynamics:
Aggressive body kit including front/rear spoilers, side skirts, vortex generators, and a prominent rear wing for enhanced downforce.
Handling:
Advanced Super AYC and ACD systems, Bilstein suspension, Brembo brakes, and Ralliart tuning for exceptional grip and agility.
Engine:
Iconic 4G63T MIVEC turbocharged engine known for its robust build and tuning potential.
📋 Manual Details
Coverage Areas
Primary Coverage:
North America, Japan, Europe (specific market variants may differ)
Page Count
Estimated Page Count:
Approximately 1500-2000 pages (typical for comprehensive factory service manuals)
Manual Type
Type:
Factory Service and Repair Manual
Language
Language:
English
Format
Format:
PDF (Digital Download)
📖 Manual Coverage
Systems Covered
Engine:
4G63T (2.0L DOHC MIVEC Turbocharged)
Engine Management:
ECU diagnosis, fuel injection, ignition system, sensors, actuators, emissions control
Transmission:
6-speed manual (Getrag 474) and 5-speed automatic (optional)
Drivetrain:
All-Wheel Drive (Super Active Yaw Control - AYC, Active Center Differential - ACD)
Suspension:
Front MacPherson struts, Rear multi-link independent suspension, Bilstein dampers, Eibach springs (specific to Evo IX GSR/MR)
Brakes:
Front Brembo 4-piston calipers, Rear Brembo 2-piston calipers, vented discs, ABS, EBD
Steering:
Hydraulic power-assisted rack and pinion
Cooling System:
Radiator, intercooler, oil cooler, fan control
Fuel System:
High-flow fuel pump, injectors, fuel pressure regulator
Exhaust System:
Turbocharger, catalytic converter, muffler
Electrical System:
Battery, alternator, starter, fuse box, relays, lighting, power accessories
Body And Chassis:
Body panels, frame, doors, windows, interior trim
Safety Systems:
Airbags, seat belts, SRS system
Procedures Included
Maintenance:
Oil change, filter replacement, spark plug inspection/replacement, fluid checks and changes, belt inspection/replacement
Troubleshooting:
Diagnostic trouble codes (DTCs), symptom-based diagnosis, electrical schematics interpretation
Repair:
Engine overhaul, transmission rebuild, suspension component replacement, brake caliper/rotor service, turbocharger service, differential service
Diagnostics:
ECU scanning, sensor testing, actuator testing, live data analysis
Wiring:
Complete wiring diagrams for all vehicle systems
Technical Depth
Depth:
Comprehensive: Covers basic maintenance to full engine/transmission rebuilds, including advanced diagnostics and component-level repair.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution, suitable for printing individual pages or sections.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
4G63T
Displacement:
2.0 Liters (1997 cc)
Configuration:
Inline-4, DOHC, 16-valve with MIVEC (Mitsubishi Innovative Valve timing Electronic Control) and Turbocharged
Bore X Stroke:
85.0 mm x 88.0 mm
Compression Ratio:
8.8:1
Performance
Horsepower:
286 hp (213 kW) @ 6500 rpm (JDM/European spec), 276 hp (206 kW) @ 6500 rpm (USDM spec)
Torque:
289 lb-ft (392 Nm) @ 3500 rpm (JDM/European spec), 286 lb-ft (388 Nm) @ 3500 rpm (USDM spec)
Fuel System
Injection Type:
Sequential Multi-Point Fuel Injection (MPI)
Fuel Type:
Premium Unleaded Gasoline (91 octane or higher recommended)
Engine Management
Engine Control Unit:
Bosch Motronic or similar ECU with advanced diagnostic capabilities.
🔧 Transmission
Standard
Type:
6-speed Manual (Getrag 474)
Optional
Type:
5-speed Automatic (available on some markets/trims)
Features
Clutch Type:
Hydraulic, twin-plate dry clutch (standard manual)
Gear Ratios:
Specific ratios for each gear, differential ratios covered in manual.
Fluid Specifications
Manual Transmission Fluid:
API GL-4 or GL-5, Viscosity SAE 75W-90. Consult manual for specific Mitsubishi recommendation (e.g., DiaQueen Super Multi Gear Oil).
Automatic Transmission Fluid:
Refer to manual for specific ATF type (e.g., DiaQueen SP-III).
📐 Dimensions
Exterior
Length:
Approx. 4,490 mm (176.8 in)
Width:
Approx. 1,770 mm (69.7 in)
Height:
Approx. 1,415 mm (55.7 in)
Wheelbase:
Approx. 2,630 mm (103.5 in)
Weights
Curb Weight:
Approx. 1,450 - 1,500 kg (3,197 - 3,307 lbs), depending on trim and options.
Gross Vehicle Weight Rating:
Refer to vehicle placard or manual.
🛡️ Safety Features
Ratings
NHTSA Ratings:
Frontal crash: 4/5 stars. Side crash: 5/5 stars. Side impact: 4/5 stars. Refer to specific year/market for official ratings.
Active Features
Traction Control:
Active Traction Control (ATC)
Stability Control:
Electronic Stability Control (ESC) often integrated with ACD/AYC.
Braking Assistance:
Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), Brake Assist (BA).
Passive Features
Airbags:
Front airbags, side airbags (often standard on GSR/MR).
Seat Belts:
3-point front seat belts with pretensioners, 3-point rear seat belts.
💡 Technology Features
Infotainment
Audio System:
Factory premium audio system, often Rockford Fosgate in higher trims, with CD player and AM/FM radio. Optional navigation system may be present.
Driver Assistance
Ayc Acd:
Super Active Yaw Control (S-AYC) and Active Center Differential (ACD) are key technologies for advanced torque vectoring and all-wheel-drive management, with adjustable settings.
Connectivity
Aux Input:
Auxiliary audio input jack may be present on later models or aftermarket units.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 3,000-5,000 miles or 6 months, especially under hard driving conditions. Refer to manual for specific recommendation.
Timing Belt Replacement:
Refer to manual for interval (e.g., 60,000 - 90,000 miles). Critical due to interference engine design.
Spark Plug Replacement:
Refer to manual for interval (e.g., 30,000 - 60,000 miles depending on plug type).
Fluid Specifications
Engine Oil Specification:
5W-30 or 10W-30 synthetic oil, API SN or newer, ILSAC GF-5 or newer. Consult manual for precise viscosity and specifications.
Coolant Specification:
Mitsubishi DiaQueen Super Long Life Coolant (SLLC) or equivalent ethylene glycol-based coolant with proper corrosion inhibitors.
Brake Fluid Specification:
DOT 3 or DOT 4. High-temperature racing brake fluid recommended for spirited driving.
Known Issues
Engine Component:
Head gasket failures (especially in heavily modified engines), turbocharger wear, oil consumption due to piston ring wear in high-mileage units.
Drivetrain Component:
ACD pump failure, AYC pump failure, differential wear under extreme loads.
Electrical Component:
Window regulators, HVAC blower motor resistors.
📚 Vehicle History
Brand Heritage
Rally Heritage:
Mitsubishi has a deep-rooted history in rallying, with the Lancer Evolution series being developed directly from the company's World Rally Championship (WRC) program.
Model Evolution
Evolution Ix Significance:
The Evolution IX marked a significant evolution of the platform, featuring MIVEC technology for improved power delivery and efficiency, as well as refinements to the AYC and ACD systems. It is often considered the pinnacle of the 4G63-powered Evos.
Production
Manufacturing Plant:
Mizushima Plant, Kurashiki, Okayama, Japan.
🏆 Awards & Recognition
Recognitions
Automotive Press:
Consistently praised by automotive journalists for its handling, performance, and AWD capabilities, often appearing on 'best performance car' lists.
Track Day Performance:
Highly regarded for its effectiveness and participation in track days and autocross events.
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